Turnkey Services

Turnkey services focus on creating sustainable, economical, and ecological solutions for greenfield and brownfield projects. Turnkey services offer customer-oriented support for the following areas: civil engineering and construction, steel structures, building technologies (HVAC), fire protection, cranes and transport systems, corrosion protection and insulation, wastewater treatment, utilities, installation planning, and complete construction site management.

Primetals Technologies provides you with various models for turnkey order execution:

EPC Self-Performing: Primetals Technologies takes the contract as the general contractor for Engineering / Procurement / Construction, being responsible for the overall project management of the process plant, turnkey services, and turnkey equipment, providing its engineering and complete sub-supplier management

EPC Partnering: When a customer contract is jointly signed with a consortium partner, a split of responsibilities is defined within the consortium.

Turnkey Service Model: In the EPCM model (Engineering / Procurement / Construction / Management), two separate contracts are signed: a supply contract for the process plant and an EPCM contract for the balance-of-plant facilities.

Backed by our international experience, civil works professionally cover building and concrete construction. Offered services include design, construction engineering, and construction management, including:

• Project management of engineering companies and construction companies
• Design of buildings
• Functional and static design of civil works
• Formwork and reinforcement drawings
• Preparation of tender documents and evaluation of bids
• Quantity survey for invoicing purposes
• Execution of civil works for foundations and buildings
• Supervision of construction on site
• Design studies for economical solutions and feasibility studies
• Specification of construction methods
• Basic and detailed design for construction work
• Sourcing of construction contractors

Main Benefits of Civil Works from Primetals Technologies

• All construction services are perfectly adapted to process equipment from Primetals Technologies
• Various regional requirements for the plant are considered correct from the planning phase
• Coordination of interfaces between construction and installation work is secured
• Permanent monitoring by experienced experts from Primetals Technologies is provided from the beginning of the planning phase up to the finished project
• Steel Structures

Steel Structures

Primetals Technologies develops and builds customized steel structure solutions adapted to the specific requirements of metallurgical production plants. Our experience from well over 100 completed plants ensures that your projects will be well executed.

• Scope of services
• Project management of engineering companies and fabrication shops
• Structural design engineering, including static and dynamic calculations
• Shop drawings
• Preparation of tender documents and evaluation of bids
• Quantity survey for invoicing purposes
• Fabrication of steel structure
• Supervision of fabrication
• Design studies for economical solutions

Main benefits of Steel Structures from Primetals Technologies

• Optimized solutions tailored to your needs thanks to our extensive experience in construction
• A design adapted to local conditions as well as to project-specific requirements
• Efficient project execution ensured by our worldwide procurement together with stringent monitoring
• Coordination of interfaces between equipment and steel structure
• Expert supervision from the start of the project up to the completion of the plant
• Cranes

Cranes

Mobile components such as cranes play a crucial role in the efficiency of modern metallurgical production. Based on the needs of your production chain, Primetals Technologies provides suitable cranes and mobile equipment.

• Scope of services
• Establishing main data of cranes, such as capacity, dimensions, crane outlines, hook approaches, operating speeds, classification, estimation of wheel loads, and electrical and control systems
• Coordination of all engineering fields
• Preparation of tender documents and evaluation of bids
• Supervision of detail engineering, manufacturing, construction, and commissioning
• Project control and scheduling

Main benefits

• Interfaces between production equipment and cranes are handled by experienced experts
• Continuous supervision ensures that all requirements are met
• Our experts accompany you from startup to commissioning and training
• Building Services

Building Services

Primetals Technologies building services lay the foundation for optimum plant productivity, and create the basis for an optimized working environment.

• Scope of services
• Heating, ventilation, and air conditioning systems (HVAC)
• Sanitary installations
• Fire detection and alarm systems
• Stationary fire extinguishing systems (water, gas, foam, or special extinguishing agents)
• Fire extinguishing water network
• Smoke and heat removal systems
• Concepts for escape and rescue routing
• Safety concepts and fire load calculations

Main benefits of Building Services from Primetals Technologies

• Tailored systems are provided for a wide range of metallurgical plants with regard to regional and plantspecific requirements
• From basic design to commissioning, all building service systems are from a single source
• Local and global sourcing of components is at your disposal
• Water Treatment Plants

Water Treatment Plants

Customized and optimized water recycling solutions are provided based on our extensive experience and in-depth understanding of integrating water management systems in production processes. This is backed by our broad knowledge of regional environmental legislation, environmental protection conditions, climatic requirements, and customer standards, which we professionally combine with the factors that make up water quality.

Main benefits of Water Treatment Plants from Primetals Technologies

• All systems are optimally integrated into the production plants
• Single-source responsibility is ensured for the entire metallurgical process
• Compliance with all environmentally-relevant requirements is guaranteed
• A total solution provider and a supplier of individual products and components meets all of your requirements.
• Utility Systems

We provide our customers with tailor-made utility systems that manage combustible and noncombustible gases, including reduction and/or storage stations and specially adapted distribution systems. We also generate hot water and steam and distribute and supply these media. A primary focus is the high energy-saving potential of utility systems by transforming a waste product—e.g., water/gas output—into an optimal input for another process.

Piping Standardization

To coordinate various departments and engineering partners during piping engineering and process a large amount of data, we developed computing systems and piping standardization. Piping standardization includes basic and detailed piping specifications, valve specifications, branch tables, component standards, and order specifications for all piping materials and valves. The standards are maintained per DIN/EN and others, e.g., GOST. The customized RODIKS software supports material take-off for each pipeline, handling of piping material orders, and all types of lists and site management.

Installation Planning and Site Management

For installation planning, site management, and site monitoring, our professional handling of the site ensures the quality of the plant and guarantees adherence to both budget and schedule. Our staff is well trained regarding health and safety issues. Compliance with international, local, customer, and company regulations is mandatory and is assessed regularly.

We cover the full range of Site Management services, including installation company assessment, project handover, EHS regulations, site mobilization, administration, on-site cash and bank accounts, site reporting, status reports, scheduling, S-curve project management, nonconformance report (NCR) and change management, invoice verification, cost management, cash and bank reporting, timesheets, site attendance, site impressions—e.g., photos—, and project closing.

• Installation Bid
• Site inspection
• Technical specification installation (Customer contract)
• Site schedule
• Site staff resource schedule
• Technical specification installation (inquiry)
• Installation and commissioning cost calculation
• Cost entered in CALCIS
• Risk evaluation
• Installation Planning
• Installation documentation/marking guidelines
• Installation strategy
• Technical specification installation
• Site infrastructure
• Installation schedule
• Site staff resource schedule
• Installation documentation
• Delivery conditions (input)
• Site management handbook

Main benefits of Installation Planning and Site Management from Primetals Technologies

• Experienced engineers, site managers, and supervisors with a range of experience and cultural awareness are available.
• Selection of contractors is optimized per the scope of work, local conditions, and their experience
• Single-point coordination of the entire site activities, including schedule for an optimized construction time and budget planning, ensuring the lowest possible costs and best possible quality.