Smart Maintenance for Casting & Rolling

In the steel industry, seamless maintenance is critical to maintaining operational efficiency and avoiding costly downtime. Primetals Technologies uses innovative maintenance strategies that integrate advanced remote diagnostics, real-time data, and predictive analytics to optimize plant operations. Combining tools like ALEX (Asset Life Expert) and MAT (Maintenance and Asset Technology) with expert on-site interventions, we deliver comprehensive solutions that reduce downtime, enhance equipment performance, and lead to long-term plant stability and productivity.

Primetals Technologies has transformed steel plant maintenance by moving beyond traditional methods to advanced predictive solutions. Combining cutting-edge diagnostic systems with tailored condition monitoring, Primetals Technologies detects and addresses issues early, often without requiring physical intervention. When hands-on expertise is needed, the global network of skilled technicians ensures swift response, minimizing downtime and restoring efficient operations.

Benefits of Predictive Maintenance Solutions

• Increased equipment availability: proactive monitoring ensures uninterrupted operations and minimizes production delays
• Improved safety: early detection of potential risks prevents equipment failures and enhances workplace safety
• Cost savings: optimized resource allocation reduces unnecessary repairs and aligns maintenance strategies with business goals
• Data-driven decisions: actionable insights enable strategic planning for maintenance and capital investments

Advanced Diagnostic and Condition Monitoring Solutions for Steel Plants

Primetals Technologies offers flexible diagnostic systems and condition monitoring solutions for continuous monitoring and route-based inspections. Advanced vibration signature analysis enables early detection of equipment health issues, optimizing performance, enhancing reliability, and preventing costly downtime.

These solutions provide early issue detection, prioritizing maintenance actions based on severity. Trend monitoring tracks performance over time, facilitating proactive planning and informed decision-making. Supported by actionable recommendations and comprehensive reporting, these tools ensure smarter, more effective maintenance strategies.

Benefits of Advanced Diagnostic and Monitoring Solutions

• Maximize plant efficiency and performance
• Prevent unplanned shutdowns and reduce maintenance costs
• Gain valuable insights into equipment and process performance for smarter decision-making

Service Offerings

Primetals Technologies’ monitoring solutions deliver advanced, real-time insights to optimize plant operations. These services include online real-time Condition Monitoring and Analysis (CMAS) for continuous monitoring and route-based condition monitoring for periodic assessments.

Online Real-Time Condition Monitoring and Analysis (CMAS)

This continuous monitoring solution collects real-time data using sensors, enabling immediate analysis and comprehensive machine protection.

Key Benefits of CMAS

• Instant anomaly detection
• Comprehensive machine protection
• Rapid insights for problem resolution
• Route-based condition monitoring

For periodic assessments, customers are equipped with data collection tools, and Primetals Technologies’ experts provide detailed analysis and actionable feedback.

Features of CMAS

• Safe, efficient data collection via mounted sensors wired to a nearby switchbox
• Expert evaluation to inform maintenance decisions

Flexible Implementation Models

Primetals Technologies offers flexible implementation models to suit the specific needs of each plant. Customers can select from two options designed to optimize plant performance and ensure long-term success:

• Capital Investment: customers invest upfront, benefiting from complete system installation, training, and ongoing support
• Subscription model: a cost-effective Service Level Agreement (SLA) eliminates upfront costs while providing continuous access to advanced analytics and expert support throughout the subscription period