Contour and Flatness Optimizer for Steel Rolling

The Contour and Flatness Optimizer is a sophisticated system designed for precisely controlling steel strip contour and flatness, meeting the demands of modern steel production. This advanced solution integrates seamlessly into existing systems, providing a compact and efficient way to enhance both productivity and product quality. By utilizing innovative algorithms and a unique online material flow model, the system ensures optimal control over strip profile and flatness, making it an indispensable tool for steel producers to achieve superior standards. This Contour and Flatness Optimizer underscores the commitment of Primetals Technologies to innovation and excellence, equipping steel producers with the tools needed to succeed in a competitive market.

The Contour and Flatness Optimizer is a leading control system for steel strip contour and flatness, known for its innovative features and high-performance level. It uses a model-based approach to optimize contour and flatness during the rolling process. This technology is versatile concerning actuators. It can manage different grinding types for variable crown systems, Pair Cross, as well as bending and other combinations in the mill. The model-based algorithms determine the necessary parameters for in-bar controls, such as Dynamic Profile Control, ensuring precise results.

This control system is designed to adapt to various mill configurations, providing the flexibility needed to meet specific production requirements. By integrating powerful physical models with adaptive machine learning algorithms, it reliably reduces flatness deviations and improves overall product quality. Calculating essential parameters for in-bar controls such as Dynamic Profile Control, flatness monitors, and profile monitors, ensures optimal results. These functions are realized in the basic automation control system, allowing for integrated operation. The physical models, combined with adaptive learning systems, deliver unparalleled accuracy and efficiency, making the Contour and Flatness Optimizer an essential tool for any hot strip finishing mill.

Contour and Flatness Optimizer Benefits

• Ensure precise target values for strip profile and flatness, critical for high-quality steel production
• Reduce strip contour defects, thereby enhancing overall product quality and customer satisfaction
• Offer exceptional capabilities as a steel strip contour and flatness control, ensuring precise control and enhanced quality in steel production
• Adapt to various actuator configurations, enabling flexible operation across the product portfolio
• Integrate seamlessly with existing automation systems, minimizing downtime and maximizing productivity
• Provide real-time adjustments to maintain optimal strip conditions, ensuring consistent production quality

Contour and Flatness Optimizer Features

• Advanced online material flow model for accurate predictions and enhanced process control
• Flexible actuator control, including roll bending, pair-cross and shifting, to accommodate diverse production requirements
• Dynamic profile control integration for enhanced precision and control over strip characteristics
• Machine learning systems for continuous optimization and adaptation, ensuring the control evolves with production needs
• Comprehensive setup and adaptation algorithms for efficient operation, reducing setup times and increasing throughput
• Can be retrofitted to existing hot mills, enhancing the strip's contour and overall product quality