Plate Mill picture

Hot Rolling

Plate Mill Scheduler

Precision and Power in Every Plate

Solutions

Hot Rolling

Automation

Elevating Production with Plate Mill Level 3 Scheduling

The Plate Mill Scheduler is an innovative solution crafted to enhance the efficiency and precision of plate mill operations by generating optimal rolling sequences. This advanced technology boosts both productivity and product quality. By integrating the Plate Mill Scheduler, manufacturers can streamline production workflows, reduce operational expenses, and consistently produce high-quality plates that meet rigorous industry standards. The Plate Mill Scheduler represents a significant advancement for steel manufacturers seeking to enhance their operational capabilities.

The Plate Mill Scheduler uses advanced algorithms to enhance production processes. This technology is particularly effective in managing complex production variables, including slab yard inventory, plate order prioritization, hot charging, and material sequencing rules related to allowed grade, thickness, or width transitions. The Plate Mill Scheduler fine-tunes production sequences to minimize downtime and maximize throughput. It adapts to constantly changing production environments, ensuring alignment with strategic business objectives. This flexibility boosts operational efficiency and significantly improves product quality by meeting stringent technical specifications and customer requirements.

Benefits of the Plate Mill Scheduler

  • Reduced operational costs due to longer rolling sequences
  • Reduced energy cost by increased hot charging rate
  • Higher quality by respecting process constraints when generating schedules
  • Higher productivity and fewer standstills
  • Lower stock levels due to just-in-time production
  • Enhanced efficiency and resource utilization by eliminating manual operations and minimizing waste
  • Improved service through on-time, in-full deliveries

Features of the Plate Mill Scheduler

  • User-friendly, fast, and adaptable schedule creation
  • KPI-driven schedule calculation adaptation
  • Advanced heuristics
  • Central management of scheduling rules and priorities
  • Seamless integration with Level 2, Level 3, and Level 4 automation systems
Plate Mill Scheduler HMI screen showing optimized production scheduling and real-time tracking of quality parameters, ensuring efficient workflow and consistent plate quality throughout the manufacturing process.

Plate Mill Scheduler

Plate Mill

Plate mill

Plates positioned in front of the mill, ready for rolling; some plates are arranged for lengthwise rolling while others are set to be turned 90 degrees for width rolling, illustrating the sequential process of plate rolling for precise dimension control.

Plate mill production sequence

Production Management solutions and modules

The Plate Mill Scheduler is built from the Production Management module “Production Planning & Scheduling”.

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Maintenance

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