Automation System for Long Rolling Mills Efficiency and Precision

Cutting-Edge Automation for Long Rolling Mills

The automation system for long rolling mills from Primetals Technologies is designed to tackle key challenges in the steel industry, such as improving operational efficiency, enhancing system reliability, and enabling data-driven decision-making. This advanced solution combines innovative power and drive systems with intelligent automation, ensuring smooth operations and exceptional product quality in long rolling mills.

The automation system for long rolling mills is built on a robust foundation of power and drive technologies, incorporating medium-voltage switchgear and advanced drive systems. These components are specifically designed to endure the rigorous demands of rolling mills while maintaining peak performance and reliability. The system’s automation architecture offers a comprehensive range of technological functions, from basic automation to advanced process control, ensuring seamless integration and efficient operation across all mill areas.

A standout feature of the system is the Long Rolling Process Expert module, which provides real-time data acquisition, KPI monitoring, and performance analysis. This module empowers operators to make informed, data-driven decisions, optimizing production processes and improving product quality. The system’s Human-Machine Interface delivers an intuitive and user-friendly interaction, enabling operators to monitor mill status, adjust rolling parameters, and efficiently manage production schedules.

The automation system for long rolling mills from Primetals Technologies is designed with scalability at its core, allowing for future expansions and upgrades to meet the evolving needs of the steel industry. Prioritizing safety, reliability, and efficiency, this solution enables production managers, operators, and maintenance engineers to achieve exceptional levels of operational excellence in long rolling mills.

Benefits of the Automation System for Long Rolling Mills

Performance enhancement

Advanced process control: the basic automation concept integrates state-of-the-art hardware and software, ensuring high-performance rolling operations with precise control over mill parameters.
Real-time monitoring: the Long Rolling Process Expert module offers real-time performance monitoring, allowing operators to quickly identify and address inefficiencies, thus maintaining optimal operational performance.

Quality improvement

Consistent product quality: the system's comprehensive automation and precise control mechanisms ensure consistent quality across all production stages, from billet handling to finished product.
Enhanced data management: process data acquisition systems provide detailed insights into production variables, enabling fine-tuning of processes to meet stringent quality standards.

Productivity increase

Optimized production processes: the integration of advanced technological functions across all mill areas streamlines operations, reducing downtime and increasing throughput.
Efficient resource utilization: the system's comprehensive KPI tracking and data analysis capabilities facilitate efficient resource allocation, maximizing production output.

Safe operation

Robust safety features: adherence to international safety standards ensures that all machinery operates safely, reducing the risk of accidents and enhancing overall plant safety.

Long Rolling HMI Screen

Long Rolling Process Expert KPI Overview

Long Rolling Process Expert Tracking

Digitalization

Automation & Digital Solutions

Expert

Long Rolling Process Expert Automation System

Optimize long rolling mill operations with the Long Rolling Process Expert Automation System. Enhance production planning, material tracking, and product quality.

Long Rolling Mill Technology Expert

Optimize long rolling operations with the Long Rolling Mill Technology Expert. Achieve superior product quality, increased efficiency, and operational flexibility.

Long Rolling Wire Rod Expert

Optimize wire rod production with the LR WireRod Technology Expert. Achieve consistent quality, enhanced efficiency, and reduced downtime in the plant.

Long Rolling Bar Mill Expert

Enhance bar mill efficiency with the Long Rolling Bar Mill Expert. Achieve precision, reduce downtime, and ensure consistent product quality.

Long Rolling Bar in Coil Expert

Achieve superior coil quality and production efficiency with the Long Rolling Bar in Coil Expert. Enhance automation, reduce defects, and streamline operations.

Controller

Long Rolling Minimum Tension Controller

Ensure precise stock control and stable rolling with the Long Rolling Minimum Tension Controller. Improve product quality, efficiency, and safety.

Long Rolling Impact Controller

Ensure smooth threading and stable rolling with the Long Rolling Impact Controller. Minimize speed oscillations, improve product quality, and enhance operational efficiency.

Long Rolling Rod Mill Laying Head Controller

Achieve precise wire rod control with the Long Rolling Rod Mill Laying Head Controller. Enhance coil quality, operational efficiency, and reduce downtime with dynamic tail and front end adjustments.

Long Rolling Bar Mill Cut Length Controller

Optimize cut-to-length operations with the Long Rolling Bar Mill Cut Length Controller. Achieve higher yield, reduce waste, and enhance production efficiency.

Electrification

Energy Management System

The energy management system enhances operational efficiency through predictive algorithms to optimize energy use at ironmaking plants, steel plants and rolling mills.

Digital Power Substation

Optimize energy use and reliability with the Digital Power Substation. Leverage real-time analytics, predictive maintenance, and scalable architecture for steel and aluminum plants.