Discharge of sinter from sinter strand

Iron Ore Beneficiation and Agglomeration

From Raw Materials to Optimized Products

Solutions

Agglomeration

Beneficiation

Intelligent concepts in minerals processing and travelling grate technology with comprehensive metallurgical know-how to design customized solutions

Given the decreasing availability of high-quality raw materials, the agglomeration of fine and ultra-fine iron ores becomes increasingly essential to meet the requirements of blast furnaces and direct reduced iron-based plants. Primetals Technologies’ comprehensive technological expertise on the entire metallurgical process chain is the basis for tailor-made sinter and pellet quality. This expertise also encompasses an in-depth understanding of the mineralogical properties of the ores, which is essential for a wide range of applications, from laboratory testing to large-scale industrial plants. The focus on chemical and metallurgical properties, as well as physical product requirements, is just as important as the ecological footprint. Energy efficiency, state-of-the-art off-gas cleaning, and advanced process control are integrated components of Primetals Technologies' technical solutions.

Digitalization

Automation & Digital Solutions

Automation

VAiron Sinter Optimizer

Optimize sinter plant operations with the VAiron Sinter Optimizer. Boost productivity, reduce energy costs, and ensure consistent sinter quality with AI-driven solutions.

VAiron Pelletizing Optimizer

Enhance pelletizing operations with the VAiron Optimizer, featuring AI, digital twins, and expert systems for improved quality, reduced costs, and higher productivity.

Sinter Controller

Optimize sintering with our Sinter Controller, featuring digital twins, waste gas recirculation, and precise raw mix control for sustainable steel production.

Pellet Size Controller

Improve pelletizing efficiency with precise size measurement, reduced waste, and consistent quality using advanced 3D-data and optical systems.

Robotics

Sinter Raw Mix Analyzer

Improve sinter quality with the robotic raw mix analyzer from Primetals Technologies, offering real-time analysis, better control, and increased productivity for steel plants.

IMGS®: Intensive Mixing and Granulation System

Enhance sinter plant productivity with our intensive mixing and granulation system, enabling high ultrafine ore usage and improved raw mix homogeneity.

Digitalization

Production Management Ironmaking

Optimize ironmaking efficiency with integrated production management solutions. Improve planning, reduce costs, and enhance coordination of ironmaking processes.

ALEX: Asset Life Expert

Monitor condition, detect failures early, and optimize maintenance with Asset Life Expert (ALEX) for steel plants.

Central Operation Cockpit

Streamline steel plant operations with real-time monitoring, automated alerts, and advanced tools for safety, efficiency, and consistent quality.

The Virtual Plant

Train operators and test automation systems with a digital twin. Enhance skills, ensure system reliability, and enable fast start-ups in steel production.

Through-Process Quality Control

Ensure top-quality steel production with TPQC. Leverage real-time data, predictive analytics, and defect prevention for enhanced efficiency and precision.

MAT: Maintenance Asset Technology

Leverage advanced Maintenance Asset Technology (MAT) to optimize equipment performance, reduce downtime, and improve operational efficiency.

Energy Management System

The energy management system enhances operational efficiency through predictive algorithms to optimize energy use at ironmaking plants, steel plants and rolling mills.

Metals Business Intelligence

Empower steel production with Metals Business Intelligence, offering data-driven insights, customizable dashboards, and streamlined decision-making tools.

Electrification

Medium-Voltage Power Supply

Medium-Voltage Power Supply, Substations, and Transformers

Medium-Voltage Drives and Motors

The customizable dimensions of medium-voltage drives and motors enhance flexibility and adaptability. Additionally, their design minimizes distortion of the supply grid. Combined with a robust and durable construction, these features make them ideal for the various demands of steel plants.

Digital Power Substation

Optimize energy use and reliability with the Digital Power Substation. Leverage real-time analytics, predictive maintenance, and scalable architecture for steel and aluminum plants.

Low-Voltage Drives and Motors

With various applications throughout the steel industry, low-voltage drives and motors enhance product quality and ensure optimal plant productivity.

Static Synchronous Compensator (STATCOM)

The static synchronous compensator (STATCOM) is a power quality and harmonics management system that enhances steel plant energy performance, reduces operational expenses, and ensures compliance with IEC and utility standards.

Environmental Solutions

Environmental Solutions for Beneficiation and Agglomeration

MEROS plant at Acciaierie d'Italia in Taranto in Italy

Solutions

Off-Gas Cleaning

MEROS®: Maximized Emission Reduction of Sinter Plants

Achieve superior off-gas cleaning with MEROS. Reduce pollutants like SOx, NOx, and heavy metals. Modular design ensures compliance and efficiency in agglomeration plants.

Rendering of a By-Product Leaching plant

Solutions

Off-Gas Cleaning

By-Product Leaching

Minimize hazardous waste and recycle valuable materials from gas cleaning residues. Enhance sustainability and compliance in sinter and pellet plants.

Waste Gas Recirculation system installed at Dragon Steel Corporation, Taiwan

Solutions

Agglomeration

Waste Gas Recirculation System for Sinter Plants

Achieve up to 50% emission reduction and lower fuel costs with advanced waste gas recirculation systems designed for efficient and sustainable sinter plants.

Services

Explore Next Level Services. Now

Advanced caster maintenance in Brazil, Volta Redonda workshop Siemens VAI group offline maintenance for the three slab casters of Companhia Siderurgica Nacional (CSN)

Services

Maintenance

Maintenance & Repairs

Premium equipment and exceptional technical solutions for customers worldwide.

A maintenance engineer can fix a task in the field using his tablet and the software m.doc operations

Services

Digitalization

m.doc Operations

Streamline maintenance and operations with m.doc Operations, offering fast mobile access, real-time data in documents, and enhanced plant safety.

Screenshot of software m.connect

Solutions

Digitalization

m.connect: Cloud-based Data Analysis and Archival Tool

Optimize steel production with m.connect, a cloud-based tool offering real-time KPI tracking, centralized data storage, and actionable insights.

Solutions

Agglomeration

Beneficiation

Pelletizing

Sintering

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