Enhancing Quality and Flexibility in Steel Production
The Continuous Billet Casting Machine from Primetals Technologies is a marvel of modern steel production, designed to meet the growing demands for higher quality, faster casting speeds, and greater production flexibility. These compact and modularly designed billet casters are tailored to produce billets for rolling into merchant bars, including specialty steels for high-end applications.
Our Billet Casting Machine incorporates state-of-the-art technologies to deliver superior performance. The Dynaphase technology calculates temperature-dependent material properties, optimizing the casting process for various steel grades. The automatic mold-level-control system, LevCon, optimizes mold filling and reduces deviations, thereby enhancing billet quality. The leading breakout prevention and mold monitoring system, Mold Expert, offers real-time monitoring and breakout prevention, further enhancing the reliability of the casting process. The Dynacs 3D secondary cooling model determines the point of final strand solidification, ensuring consistent quality. DynaGap Soft Reduction 3D provides complete dynamic thickness control, minimizing centerline segregation and improving internal strand quality. Single Roll DynaGap for Soft and Hard Reduction offers optimized soft and hard reduction at varying casting conditions, ensuring maximum thickness reduction. ShapeMon, a contactless optical measurement system, provides real-time data on billet speed, length, cross-section, and weight, ensuring precise control and quality.
Benefits of Billet Casting Solutions from Primetals Technologies
- Enhanced billet quality: achieves superior internal and surface quality with minimal defects, improving downstream processing and reducing scrap rates
- Increased casting speeds: optimizes production cycles for faster output without compromising quality, boosting overall plant productivity
- Exceptional flexibility: adapts seamlessly to a wide range of steel grades, ensuring consistent performance for diverse product portfolios
- Reduced operating costs: lower energy consumption and maintenance requirements through efficient casting processes
- Improved sustainability: minimizes environmental impact with reduced scrap generation and optimized resource utilization
Billet caster molds
Billet torch cutting
Billet storage
Solutions
Continuous Casting
Bloom Casting
Achieve superior bloom quality with advanced bloom casting technology. Minimize defects, improve consistency, and enhance operational efficiency.
Continuous Casting
Solutions
DynaFlex Oscillator
Optimize mold oscillation with DynaFlex. Achieve precision, reliability, and high-quality results in continuous casting operations.
Solutions
Continuous Casting
Star Rollers
The Star Rollers are a groundbreaking solution developed by Primetals Technologies to address key challenges in continuous casting operations.
Solutions
Continuous Casting
Torch Cutting Machine
The Torch Cutting Machine is a fully integrated and optimized solution designed to address critical challenges in continuous casting operations.
Solutions
Robotics
Scrap Torch Cutting Machine
The Scrap Torch Cutting Machine reduces noise pollution and dust emissions.
Solutions
Spare Parts
Eco Fast Roller
Optimize continuous casting with the Eco Fast Roller. Enjoy reduced maintenance, enhanced cooling, and up to 30% fewer downtimes for superior performance.
Solutions
Continuous Casting
Extra Long-Life Bearing Unit
Revolutionize continuous casting with the Extra Long-Life Bearing Unit. Increase roller lifespan by 30%, reduce downtime, and enhance load capacity.
Solutions
Automation
OPAL: Optical Measurement Device
The OPAL (OPtical ALignment) system is an advanced optical laser measuring solution designed for the precise alignment of strand guide rollers in continuous casting processes.
Solutions
Continuous Casting
Bloom Casting
Achieve superior bloom quality with advanced bloom casting technology. Minimize defects, improve consistency, and enhance operational efficiency.
Continuous Casting
Solutions
DynaFlex Oscillator
Optimize mold oscillation with DynaFlex. Achieve precision, reliability, and high-quality results in continuous casting operations.
Solutions
Continuous Casting
Star Rollers
The Star Rollers are a groundbreaking solution developed by Primetals Technologies to address key challenges in continuous casting operations.
Solutions
Continuous Casting
Torch Cutting Machine
The Torch Cutting Machine is a fully integrated and optimized solution designed to address critical challenges in continuous casting operations.
Solutions
Robotics
Scrap Torch Cutting Machine
The Scrap Torch Cutting Machine reduces noise pollution and dust emissions.
Solutions
Spare Parts
Eco Fast Roller
Optimize continuous casting with the Eco Fast Roller. Enjoy reduced maintenance, enhanced cooling, and up to 30% fewer downtimes for superior performance.
Solutions
Continuous Casting
Extra Long-Life Bearing Unit
Revolutionize continuous casting with the Extra Long-Life Bearing Unit. Increase roller lifespan by 30%, reduce downtime, and enhance load capacity.
Solutions
Automation
OPAL: Optical Measurement Device
The OPAL (OPtical ALignment) system is an advanced optical laser measuring solution designed for the precise alignment of strand guide rollers in continuous casting processes.
Discover Related Products
Solutions
Continuous Casting
Bloom Casting
Achieve superior bloom quality with advanced bloom casting technology. Minimize defects, improve consistency, and enhance operational efficiency.
Continuous Casting
Solutions
DynaFlex Oscillator
Optimize mold oscillation with DynaFlex. Achieve precision, reliability, and high-quality results in continuous casting operations.
Solutions
Continuous Casting
Star Rollers
The Star Rollers are a groundbreaking solution developed by Primetals Technologies to address key challenges in continuous casting operations.
Solutions
Continuous Casting
Torch Cutting Machine
The Torch Cutting Machine is a fully integrated and optimized solution designed to address critical challenges in continuous casting operations.
Solutions
Robotics
Scrap Torch Cutting Machine
The Scrap Torch Cutting Machine reduces noise pollution and dust emissions.
Solutions
Spare Parts
Eco Fast Roller
Optimize continuous casting with the Eco Fast Roller. Enjoy reduced maintenance, enhanced cooling, and up to 30% fewer downtimes for superior performance.
Solutions
Continuous Casting
Extra Long-Life Bearing Unit
Revolutionize continuous casting with the Extra Long-Life Bearing Unit. Increase roller lifespan by 30%, reduce downtime, and enhance load capacity.
Solutions
Automation
OPAL: Optical Measurement Device
The OPAL (OPtical ALignment) system is an advanced optical laser measuring solution designed for the precise alignment of strand guide rollers in continuous casting processes.
