Continuous Casting

LevMon

Advanced Eddy-Current Mold Level Sensor System for Optimal Casting Precision

Solutions

Automation

Continuous Casting

Ensuring Accurate Mold Level Measurement with LevMon

LevMon is an advanced eddy-current mold level sensor system designed to enhance the precision and efficiency of continuous casting processes in the steel industry. Steel producers face challenges such as maintaining high quality and efficiency, avoiding high fluctuations, and achieving optimal casting performance. LevMon addresses these challenges by ensuring accurate mold level measurement. It utilizes very low thermal drift eddy-current technology, is robust against electromagnetic interference, and incorporates advanced filtering technology to maintain casting quality.

LevMon fulfills the critical demands of steel producers by providing continuous and precise mold level measurement, which is essential for high-quality slab casting. It eliminates inaccuracies caused by electromagnetic interference, reducing fluctuations in mold level that can compromise both quality and efficiency. This system is crucial for achieving high-quality, efficient casting with minimal disruptions, preventing plant shutdowns due to poor casting conditions and operational inefficiencies.

LevMon ensures optimal slab surface quality through stable meniscus control, facilitating centralized electrical maintenance. Its features include eddy-current mold level measurement with minimal thermal drift and advanced filtering technology, utilizing both analog and digital filters to reject electromagnetic stirring and braking (EMS/EMBR) disturbances. The flexible positioning of the processing unit and HMI panel, with a 100-meter hot area cable, further enhances its usability.

Benefits of the LevMon, the Eddy-Current Mold Level Sensor System for Optimal Casting Precision

  • Accurate mold level measurement due to robustness against electromagnetic interference
  • Centralized electrical maintenance enabled by flexible positioning of the processing unit and HMI panel with a 100-meter hot area cable
  • Reduction of high fluctuations in mold level, ensuring consistent casting quality
  • Prevention of plant shutdowns by maintaining optimal casting conditions
  • Enhanced slab surface quality through stable meniscus control
  • Improved operational efficiency with minimal disruptions in casting processes
Control panel of software LevMon

LevMon control panel

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