Mold Checker: Inner Contour Measurement System of Casting Mold

The Mold Checker is a shape measurement tool designed to tackle the critical challenges faced by steel experts in the continuous casting process. In the demanding environment of steel production, maintaining the precision and integrity of casting molds is paramount. The Mold Checker addresses these challenges by providing accurate, three-dimensional contour measurements of molds, enabling steel plants to monitor wear, predict mold lifetime, and adjust foot rolls effectively. This innovative shape measurement solution minimizes the risk of breakouts, optimizes mold exchange timing, and ultimately saves costs.

The Mold Checker utilizes state-of-the-art laser technology to perform comprehensive shape measurement of casting molds. This device measures the mold's surface and foot rolls contactlessly and fully automatically, ensuring precise data acquisition. By rotating the laser at user-defined depths, the Mold Checker captures detailed measurements of each mold section, allowing for tailored inspection with steps as small as 5 millimeters in critical regions like the meniscus and bottom of the mold. This precision ensures that the mold's shape is maintained within optimal parameters, reducing the likelihood of costly production interruptions.

Benefits of the Mold Checker

• Enhanced mold longevity: by accurately measuring mold wear, the Mold Checker helps predict the optimal time for mold exchange, extending the mold's operational life.
• Cost savings: precise shape measurement reduces the risk of breakouts, preventing costly production halts and material wastage.
• Improved safety: the Mold Checker operates with a laser class that is not dangerous to the human eye, ensuring safe operation within the plant environment.
• Versatile application: suitable for various mold formats and foot roll measurements, the Mold Checker is adaptable to different casting machine setups.
• Data-driven decisions: automated data storage and evaluation facilitate informed decision-making regarding mold maintenance and adjustments.
• Quick and efficient: with a typical measurement time of less than five minutes, the Mold Checker provides rapid insights into mold condition, minimizing downtime.