Optimizing Electric Arc Furnace Operations
The Active Power Feeder is an advanced grid friendly technology designed to assist steel plant managers, operators, and maintenance engineers working with electric arc furnace-based meltshops. It enhances operational efficiency, improves product quality, and reduces operational costs by increasing productivity, extending maintenance intervals, and simplifying operations through advanced power control, dynamic current control, and integrated monitoring systems.
The Active Power Feeder for electric arc furnaces integrates advanced modular multilevel converters (MMC) to deliver balanced real power from a medium-voltage supply system. This system offers precise control over furnace operations, enabling fast current control and minimizing power fluctuations. The result is a more stable and efficient electric arc furnace melting process and reduced operational costs.
Benefits of the Active Power Feeder from Primetals Technologies
- Reduces flicker by a factor of 10, ensuring superior power quality
- Stabilizes the arc in the electric arc furnace, reducing fluctuations and improving melting efficiency
- Limits peak current values, decreasing wear, and extending electrode life
- Eliminates the need for separate compensation systems, simplifying operations
- Install outside the furnace building, offering adaptability to existing electric arc furnaces and meltshop layouts
- Reduce power-on time and energy losses, enhancing overall productivity
- Decrease stress on equipment, extending maintenance intervals
Features of the Active Power Feeder
- Utilizes state-of-the-art technology to manage power delivery and minimize fluctuations
- Built to withstand the demanding conditions of steel production environments
- Includes real-time monitoring and diagnostics to ensure optimal performance
- Can be tailored to meet the specific needs of different electric arc furnace setups
- Designed for seamless integration with existing furnace systems, minimizing installation time and disruption
- Provides reliable, safe, and redundant power management
- Offers high-speed control of current fluctuations, enhancing process stability
- Simplifies operation and monitoring with an intuitive control system
- Designed to accommodate future expansions and upgrades in steel plant operations