ShapeMon for Hot Strip Mills: Steel Strip Measurement System

The ShapeMon for Hot Strip Mills is an optical monitoring system designed to address challenges in the hot strip mills of the steel industry. During the rolling process, the shape of slabs and transfer bars changes with each pass, requiring precise inline shape measurement to ensure optimal product quality. The ShapeMon for Hot Strip Mills meets these needs by providing accurate camber and centerline measurements, which are crucial for maintaining the geometrical integrity of hot-rolled steel strips.

In the challenging environment of hot strip mills, maintaining strip straightness and documenting geometry are crucial for process optimization and quality assurance. The ShapeMon for Hot Strip Mills utilizes an optical sensor based on the self-radiation principle, strategically positioned above the roller table to minimize interference with the rolling process. This sensor automatically detects and measures the slab or transfer bar as it passes, providing real-time data crucial for optimizing the rolling process. By focusing on camber and centerline measurements, the ShapeMon HSM enhances productivity and reduces defects, ensuring the final product meets stringent quality standards. The ShapeMon for Hot Strip Mills is a vital tool for steel plants seeking to optimize their rolling processes. Providing precise measurements and enhancing control over the rolling operation enables the production of high-quality hot-rolled steel strips. This ultimately boosts efficiency and profitability in steel manufacturing.

Benefits of ShapeMon for Hot Strip Mills

• Minimizing camber formation: reduce the occurrence of camber, ensuring straighter strips and improved product quality
• Reduced scrap at head and tail ends: decrease material waste by optimizing the geometry of the head and tail ends
• Increased productivity: prevent coiling problems and enhances throughput by optimizing rolling control
• Automated threading process: eliminate the need for manual intervention, streamlining operations and reducing labor costs
• Comprehensive shape measurement: provide complete transfer bar shape data, supporting yield maximization
• Real-time data availability: offer immediate access to measurement results, facilitating quick decision-making and process adjustments