Midrex plant, LGOK II, Metalloinvest, JSC LEBEDINSKY GOK, LGOK III, Russia, Gubkin

Cutting-Edge Ironmaking Solutions from Primetals Technologies

From the Blast Furnace to Direct Reduction, the Global Ironmaking Technology Landscape is Transforming

Solutions

Ironmaking

Blast Furnace

Primetals Technologies provides technological solutions along the entire value chain of ironmaking.

Global demand for iron and steel is constantly rising. At the same time, sourcing high-quality raw materials and satisfying energy needs can be a challenge. In this dynamic environment, steel plants must utilize all available technologies to become greener and more environmentally friendly, thereby improving their ecological footprint, particularly in terms of CO₂ emissions. Primetals Technologies combines expertise in plant design and construction with exceptional competence in optimizing the steel production process. Our pioneering research and development efforts extend to groundbreaking hydrogen-based direct-reduction solutions.

Digitalization

Automation & Digital Solutions

Automation

VAiron Blast Furnace (BF) Optimizer

Boost Blast Furnace productivity and enhance raw material flexibility. Reduce costs and elevate quality with advanced AI-driven optimization technology.

DRIpax Direct Reduction Optimizer

Achieve stable direct-reduced iron (DRI) quality, reduce costs, and improve efficiency with AI-driven process control and real-time optimization.

DR Controller for Direct Reduction Plants

Boost direct reduction performance with the automated DR Controller. Maximize efficiency, reduce downtime, and enhance safety with advanced automation

Digitalization

Production Management Ironmaking

Optimize ironmaking efficiency with integrated production management solutions. Improve planning, reduce costs, and enhance coordination of ironmaking processes.

Central Operation Cockpit

Streamline steel plant operations with real-time monitoring, automated alerts, and advanced tools for safety, efficiency, and consistent quality.

Through-Process Quality Control

Ensure top-quality steel production with TPQC. Leverage real-time data, predictive analytics, and defect prevention for enhanced efficiency and precision.

The Virtual Plant

Train operators and test automation systems with a digital twin. Enhance skills, ensure system reliability, and enable fast start-ups in steel production.

ALEX: Asset Life Expert

Monitor condition, detect failures early, and optimize maintenance with Asset Life Expert (ALEX) for steel plants.

Electrification

Medium-Voltage Power Supply

Medium-Voltage Power Supply, Substations, and Transformers

Medium-Voltage Drives and Motors

The customizable dimensions of medium-voltage drives and motors enhance flexibility and adaptability. Additionally, their design minimizes distortion of the supply grid. Combined with a robust and durable construction, these features make them ideal for the various demands of steel plants.

Digital Power Substation

Optimize energy use and reliability with the Digital Power Substation. Leverage real-time analytics, predictive maintenance, and scalable architecture for steel and aluminum plants.

Low-Voltage Drives and Motors

With various applications throughout the steel industry, low-voltage drives and motors enhance product quality and ensure optimal plant productivity.

Static Synchronous Compensator (STATCOM)

The static synchronous compensator (STATCOM) is a power quality and harmonics management system that enhances steel plant energy performance, reduces operational expenses, and ensures compliance with IEC and utility standards.

Environmental Solutions

Environmental Solutions for Ironmaking

Pipeline to transport gas recovered by CCUS from a steel plant.

Solutions

Ironmaking

Carbon Capture Options for MIDREX Plants

Explore carbon capture options for MIDREX plants, reducing CO₂ emissions up to 90% with advanced amine-based technology for environmental benefits.

MERIM plant: Maximized emission reduction and energy recovery for ironmaking

Solutions

Off-Gas Cleaning

MERIM: Maximized Emission Reduction in Ironmaking

Transform ironmaking with MERIM's dry gas cleaning system. Achieve 30% higher energy recovery, reduce emissions, and eliminate wastewater management costs.

Top-Gas Recovery Turbine

Solutions

Waste Heat Recovery

Top-Gas Recovery Turbine for Blast Furnaces

Recover energy and reduce emissions with TRT for blast furnaces. Generate electricity, cut CO₂, and boost sustainability in steel production.

Services

Explore Next Level Services. Now

Exterior view of a blast furnace

Solutions

Ironmaking

Blast Furnace Relines & Rebuilds

Ensure safe, cost-efficient blast furnace relines and rebuilds with expert planning and advanced technologies. Minimize downtime and optimize furnace performance.

Blast furnace SIP boxes located above the casting platform

Solutions

Reduce environmental impacts

Sequence Impulse Process for Blast Furnace OPEX Reduction

Reduce operational expenses with new SIP Technology for the blast furnace, lowering fuel costs, maximizing gas utilization, and cutting carbon emissions for a more efficient operation and rapid ROI.

Service employee sitting in front of screens handling customer request

Services

Optimize Maintenance

Automation Service Contracts

Achieve seamless operations with tailored Steel Plant Service Contracts. Reduce downtime, improve performance, and ensure long-term reliability.

Ironmaking

Discover Ironmaking from Primetals Technologies

Reformer of the MIDREX® plant

2 Mtpy MIDREX®–Hot Briquetted Iron Plant in Corpus Christi, Texas, USA

Global benchmark in HBI production: The Corpus Christi plant is the largest single-module HBI production facility in the world, producing 2 million metric tons annually.

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Aerial view of the steelworks at Posco Pohang with three FINEX® plants

FINEX® 2.0M Direct Reduction Plant for POSCO in Pohang, South Korea

POSCO, one of the world’s leading steelmakers, partnered with Primetals Technologies to develop and implement the third-generation FINEX® 2.0M plant at its Pohang Works in South Korea. With an annual capacity of 2 million tons of hot metal, this state-of-the-art facility represents a significant advancement in environmentally friendly and economical ironmaking

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SSAB Lulea Blast Furnace No.3

SSAB's Blast Furnace No. 3, Lulea in Sweden

With the furnance originally commissioning in 2000, the SSAB blast furnace was in need of reline and repair.

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Solutions

Ironmaking

Blast Furnace

Direct Reduction

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