Overhead view of three hot bar‑in‑coil packages in a bar mill finishing and coil‑forming area

Long Rolling

Bar Mill Solutions

Achieve Higher Durability and Metallurgical Qualities

Solutions

Long Rolling

Bar Mill

Maximum Reliability at the Lowest Operational Cost

Frequent changes in market demand and stricter regulations are causing bar mill producers to build new mills and update existing ones. With over a century of extensive industry experience, Primetals Technologies designs bar mills for high durability and maximum uptime to meet stringent productivity, tolerance, surface finish, and metallurgical requirements.

Diversify Product Portfolio to Enter New Markets

Rolling at lower temperatures (thermomechanical rolling) results in higher quality finished products with tighter tolerances and improved surface qualities. The Bar Reducing and Sizing Mill improves mill utilization while enhancing finished product tolerance thanks to the patented oval-round-round-round pass sequence, ensuring bar mills can roll special bar quality grades for high-quality markets.

Maximize Production Potential

The industry trend toward increased production with enhanced mechanical properties has led modern bar mills to roll small-size bar and rebar at high rolling rates, bridging the gap between high-yield quench-and-temper and fine grain processing routes. Multi-slit and high-speed technologies by Primetals Technologies ensure bar mills can achieve high productivity, safety, and efficiency requirements, while state-of-the-art cooling technologies control the temperature distortion of the bar after rolling. The advanced Spooler system's entry nozzles have the longest life in the industry, saving bar mills maintenance-related costs. The Rotary Entry System's single-strand rolling after slitting increases product tolerance and quality, while the high-speed cooling bed rapidly and efficiently cools bars.

Significantly Improve Mill Utilization

Primetals Technologies' equipment for bar mills reduces operational and conversion costs, while maximizing production and operating efficiency through single-family rolling. The Morgan Vee No-Twist Mill, combined with high-speed cooling-bed entry equipment, enables high productivity with vastly improved utilization compared to the traditional slit rolling process. Incorporated into the Morgan No-Twist Mill, eDrive technology enables the highest capacity roll housing in the industry, while increasing roll life and reducing wear, thereby minimizing operational costs and increasing productivity.

Digitalization

Automation & Digital Solutions

Automation

Long Rolling Bar Mill Expert

Enhance bar mill efficiency with the Long Rolling Bar Mill Expert. Achieve precision, reduce downtime, and ensure consistent product quality.

Long Rolling Bar in Coil Expert

Achieve superior coil quality and production efficiency with the Long Rolling Bar in Coil Expert. Enhance automation, reduce defects, and streamline operations.

Long Rolling Bar Mill Cut Length Controller

Optimize cut-to-length operations with the Long Rolling Bar Mill Cut Length Controller. Achieve higher yield, reduce waste, and enhance production efficiency.

Services

Explore Next Level Services. Now

Services

Consulting

Consulting Services

Consulting services support every stage of a plant's lifecycle, leveraging decades of expertise to benefit producers worldwide.

Advanced caster maintenance in Brazil, Volta Redonda workshop Siemens VAI group offline maintenance for the three slab casters of Companhia Siderurgica Nacional (CSN)

Services

Maintenance

Maintenance & Repairs

Premium equipment and exceptional technical solutions for customers worldwide.

Services

Spare Parts

Spare Parts & Products

Designed to extend the lifetime of steel plant equipment, ensuring timely delivery of the right components.

Solutions

Long Rolling

Bar Mill

Feel free to contact us anytime!

Do you have any questions about our solutions or services? Contact us—we're here for you!

With Primetals Technologies always up-to-date!

Subscribe to the Primetals Technologies Newsletter and stay informed and ahead with our insights. Subscribe now!