View on sinter plant at Dragon Steel, Taiwan

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CO₂ Reduction in Sinter Plants

Innovative Solutions for Sustainable Steel Production

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Environmental Solutions

Agglomeration

Innovative Approaches to CO₂ Reduction in Sintering

The CO2 reduction in sinter plants represents a crucial advancement in the steel industry, addressing the pressing need for sustainability and efficiency simultaneously. Primetals Technologies is committed to providing cutting-edge solutions that help steel producers meet their environmental goals while maintaining high production standards. The sintering process, essential for agglomerating iron ore fines into sinter for blast furnaces, is a significant source of CO2 emissions. Technologies developed by Primetals Technologies are designed to mitigate this impact, offering iron and steel producers an effective pathway to reduce their carbon footprint.

Primetals Technologies offers a comprehensive suite of solutions designed to reduce CO2 emissions in sinter plants. One of the primary innovations is the Selective Waste Gas Recirculation (SWGR) system, which partially replaces coke with alternative fuels such as natural gas, biomass, or hydrogen, significantly lowering CO2 emissions. The advanced gas injection systems by Primetals Technologies ensure precise control and optimal combustion, reducing solid fuel consumption and enhancing energy efficiency. This approach decreases emissions and contributes to cost savings by optimizing fuel use.

Primetals Technologies optimizes the sinter mix composition by selecting and blending raw materials to enhance the sintering process, thereby reducing the need for high-carbon fuels. The sinter raw mix analysis technology provides real-time data, enabling precise adjustments and improved process control, resulting in lower CO2 emissions and consistent sinter quality. This technology allows for a more flexible and responsive approach to raw material management, ensuring the sinter plant operates at peak efficiency.

Furthermore, the advanced process control systems utilize sophisticated algorithms and real-time data to monitor and adjust various parameters, ensuring optimal performance and minimal emissions. These systems are designed to seamlessly integrate with existing plant operations, offering a scalable solution tailored to the specific needs of each facility. By combining these control systems with CO2 reduction technologies, Primetals Technologies delivers a comprehensive solution for sustainable sintering. These technologies contribute to environmental sustainability and offer economic benefits by reducing operational costs and improving overall plant efficiency. This holistic approach ensures that steel producers meet stringent environmental regulations while maintaining competitive production levels.

Benefits of CO2 Reduction Solutions for Sinter Plants from Primetals Technologies

  • Significant reduction in CO2 emissions through innovative technologies
  • Enhanced sinter quality and consistency with optimized raw mix composition
  • Reduced solid fuel consumption via advanced gas injection systems
  • Real-time process control for improved efficiency and lower emissions
  • Comprehensive solutions integrating waste gas recirculation and alternative fuels
  • Support for achieving environmental sustainability goals in steel production
View of the sinter plant at Dragon Steel, Taiwan

View of the sinter plant at Dragon Steel, Taiwan

Environmental Solutions

Environmental Solutions for the Reduction of Carbon Emissions in Sinter Plants

Waste Gas Recirculation system installed at Dragon Steel Corporation, Taiwan

Solutions

Agglomeration

Waste Gas Recirculation System for Sinter Plants

Achieve up to 50% emission reduction and lower fuel costs with advanced waste gas recirculation systems designed for efficient and sustainable sinter plants.

Sinter shaft cooler waste heat recovery

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Waste Heat Recovery

Waste Heat Recovery

Maximize energy recovery with WHR systems for steel plants. Reduce emissions, lower costs, and enhance efficiency with sustainable waste heat solutions.

Gas Fermentation: Microbial fermentation of process gases

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Ironmaking

Carbon Capture, Utilization & Storage

Transform steel industry emissions with Carbon Capture, Utilization, and Storage technology. Aim for net-zero carbon and enhance competitiveness.

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Consulting services support every stage of a plant's lifecycle, leveraging decades of expertise to benefit producers worldwide.

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Premium equipment and exceptional technical solutions for customers worldwide.

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Designed to extend the lifetime of steel plant equipment, ensuring timely delivery of the right components.

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