Primetals Technologies
Blast furnace at night

Blast Furnace Technology

Reducing OPEX, Maximizing Decarbonization, and Optimizing Investment

Solutions

Ironmaking

Blast Furnace

Reducing OPEX Through Blast Furnace Revamps and Modernization Technologies

The blast furnace will continue to be a key ironmaking production route for many years. Blast furnace technology from Primetals Technologies is focused on providing innovative solutions to modernize and optimize operations. Revamps and modernization by Primetals Technologies aim to minimize operational expenditures (OPEX), reduce CO2 emissions, and maximize the return on the ironmaking investment.

The blast furnace remains the most common and highly efficient ironmaking process, even as decarbonized iron and steel production gains importance. To align environmental and economic goals, Primetals Technologies offers a variety of modernization technologies designed to enhance iron production.

Optimizing Blast Furnace Investments

Primetals Technologies prides itself on an extensive track record of successfully implementing new and rebuilt blast furnaces, showcasing its ability to tailor solutions to meet specific needs. The company's construction expertise ensures the timely implementation of the blast furnace technology, aligning with project timelines. Primetals Technologies provides comprehensive studies, ranging from high-level to detailed, equipping clients with the crucial information necessary for making informed investment decisions.

Recent Innovative Solutions from the Company Include

  • Modifications to hot blast stoves to reduce enrichment gas requirements and costs
  • New hydrogen-bearing gas injection system to lower blast furnace fuel expenses
  • Study of potential solutions for incremental decarbonization, balancing CO2 reduction with OPEX
  • New gas cleaning plant, reducing emissions and enhancing TRT power generation capability
  • Addition of a fourth stove to enable more efficient operations
  • Study to assess and optimize upgrades for a blast furnace reline, evaluating costs and benefits
  • Analysis of the furnace cooling system to maximize the duration of the next campaign

Digitalization

Automation & Digital Solutions

Automation

VAiron Blast Furnace (BF) Optimizer

Boost Blast Furnace productivity and enhance raw material flexibility. Reduce costs and elevate quality with advanced AI-driven optimization technology.

Blast Furnace Controller

Boost blast furnace safety, efficiency, and raw material use with our advanced control system built for reliable, shift-independent steel production.

Monitor

Bag Break Monitor

Enhance plant efficiency with the Bag Break Monitor. Detect filter bag damage early, reduce emissions, and optimize maintenance processes for increased reliability and regulatory compliance.

Bag Cleaning Monitor

Enhance bag filter performance with 24/7 acoustic monitoring. Reduce downtime, save resources, and optimize maintenance in steel plants.

Fume Monitor

Optimize dedusting efficiency with the Fume Monitor. Achieve real-time emissions control, reduce energy costs, and ensure environmental compliance in furnace operations.

LOMAS: Gas Analyzing System

Achieve precise gas analysis in hot, dust-laden environments with LOMAS, offering enhanced process control, safety, and efficiency for steel production.

Digitalization

The Virtual Plant

Train operators and test automation systems with a digital twin. Enhance skills, ensure system reliability, and enable fast start-ups in steel production.

Production Management Ironmaking

Optimize ironmaking efficiency with integrated production management solutions. Improve planning, reduce costs, and enhance coordination of ironmaking processes.

ALEX: Asset Life Expert

Monitor condition, detect failures early, and optimize maintenance with Asset Life Expert (ALEX).

MAT: Maintenance Asset Technology

Leverage advanced Maintenance Asset Technology (MAT) to optimize equipment performance, reduce downtime, and improve operational efficiency.

Energy Management System

The energy management system enhances operational efficiency through predictive algorithms to optimize energy use at ironmaking plants, steel plants and rolling mills.

Central Operation Cockpit (COC)

Streamline steel plant operations with real-time monitoring, automated alerts, and advanced tools for safety, efficiency, and consistent quality.

Metals Business Intelligence

Empower steel production with Metals Business Intelligence, offering data-driven insights, customizable dashboards, and streamlined decision-making tools.

Electrification

Medium-Voltage Power Supply

Medium-Voltage Power Supply, Substations, and Transformers

Medium-Voltage Drives and Motors

The customizable dimensions of medium-voltage drives and motors enhance flexibility and adaptability. Additionally, their design minimizes distortion of the supply grid. Combined with a robust and durable construction, these features make them ideal for the various demands.

Digital Power Substation

Optimize energy use and reliability with the Digital Power Substation. Leverage real-time analytics, predictive maintenance, and scalable architecture for steel and aluminum plants.

ECO Solutions

Environmental Technologies for Blast Furnaces

Blast furnace aerial view

Solutions

Ironmaking

Blast Furnace Gas Cleaning Plant

Minimize waste and emissions with our high-efficiency gas-cleaning plant for blast furnaces. Reliable, low-maintenance, and designed for environmental compliance.

MERIM plant: Maximized emission reduction and energy recovery for ironmaking

Solutions

Off-Gas Cleaning

MERIM: Maximized Emission Reduction in Ironmaking

Transform ironmaking with MERIM's dry gas cleaning system. Achieve 30% higher energy recovery, reduce emissions, and eliminate wastewater management costs.

Top Gas Recovery Turbine

Solutions

Waste Heat Recovery

Top Gas Recovery Turbine

Recover energy and reduce emissions with TRT for blast furnaces. Generate electricity, cut CO₂, and boost sustainability in steel production.

Services

Explore Next Level Services. Now

Exterior view of a blast furnace

Solutions

Ironmaking

Blast Furnace Relines & Rebuilds

Ensure safe, cost-efficient blast furnace relines and rebuilds with expert planning and advanced technologies. Minimize downtime and optimize furnace performance.

Services

Consulting

Consulting Services

Consulting services support every stage of a plant's lifecycle, leveraging decades of expertise to benefit producers worldwide.

Services

Modernization

Revamps & Modernization

Approach revamps and modernization projects with an eye toward strategic optimization.

News & Insights

Discover Blast Furnace Technology from Primetals Technologies

Contract signing with representatives from SAIL and Primetals Tecnologies at SAIL’s Research and Development Centre for Iron and Steel (RDCIS), Ranchi, Jharkand, India.

SAIL Bokaro and Primetals Technologies launch a hydrogen injection system, advancing decarbonization and efficiency in blast furnace operations.

Read more
Oxygen SIP technology installed at thyssenkrupp Steel Europe, Schwelgern – blast furnace No. 1.

Primetals Technologies and its partners have been awarded a research grant for the Sequence Impulse Process (SIP) technology to decarbonize blast furnaces.

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SSAB Lulea Blast Furnace No.3

With the furnance originally commissioning in 2000, the SSAB blast furnace was in need of reline and repair.

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Tata Steel Port Talbot Blast Furnace No.5

Having already become a proven supplier to Tata Steel during the rebuild of the No.4 blast furnace in 1992, Primetals Technologies was once again tasked with supporting Tata Steel by extending the campaign life of blast furnace No. 5.

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Tata Steel KPO Blast Furnace No.1

The project involved developing a 10,000 t/d blast furnace for TATA Steel as part of a new integrated steelworks in India.

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Blast furnace No. 1 and No. 2

Building on an already successful relationship with China Steel, their parent company, Dragon Steel placed a contract with Primetals Technologies to design and supply a 2.5 Mtpa blast furnace for the first phase of their new integrated steelworks complex at Taichung, Taiwan, China.

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JSPL Angul Blast Furnace No.1

Building on the success of JSW Steel’s Blast Furnaces No. 3 and No. 4, Primetals Technologies faced the challenge of delivering the largest blast furnace ever constructed in India for JSPL (Jindal Steel and Power Limited).

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Modernized RINL Vizag Blast Furnace No.1

Primetals Technologies was entrusted with the task of repairing Blast Furnace No. 1 and No. 2 at the Visakhapatnam Steel Plant, with the goal of enhancing their production capacity.

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Solutions

Ironmaking

Blast Furnace

Reduce Environmental Impacts

Increase Productivity

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