Optimum Casting Solutions to Increase Productivity, Flexibility and Product Quality
Solutions
Continuous Casting
Slab Casting
Continuous Casting by Primetals Technologies
Primetals Technologies can refer to more than five decades of experience in the engineering, supply, installation, start-up and commissioning of continuous casting machines. The company is therefore in an ideal position to advise and implement the optimum casting solutions for customers, both for new and existing plants. Primetals Technologies has pioneered numerous future-oriented developments and innovations in the field of continuous casting to support producers to remain competitive. Thanks to an integrated engineering approach that covers metallurgy, mechanics, fluids as well as electrics and automation, the plants supplied are characterized by their reliability to meet the defined performance targets with regard to productivity, flexibility and product quality. Extensive prior workshop testing of equipment and systems, the installation of modular technological and mechatronic packages, as well as the application of Connect & Cast® solutions reduce project times to a minimum for both new plants and upgrades. This means short shut-down times during revamping and fast production ramp-up following plant start-ups. Producers benefit from a short return-on-investment and profitable, long-term casting operations.
Discover how the single roll DynaGap segment enables dynamic roll gap alignment for continuous casting, improving steel quality, yield, and operational efficiency.
Discover how the single roll DynaGap segment enables dynamic roll gap alignment for continuous casting, improving steel quality, yield, and operational efficiency.
Discover how the single roll DynaGap segment enables dynamic roll gap alignment for continuous casting, improving steel quality, yield, and operational efficiency.
LiquiRob ensures operator safety and boosts steel production efficiency. Automate tasks like sampling, inspections, and measurements with precision.
Automation
CC Optimizer
Enhance steel production with CC Optimizer. Achieve higher steel quality, improve yield, and streamline continuous casting operations.
Mold Expert Thermocouple
By providing continuous monitoring of mold conditions and early detection of abnormal casting conditions, Mold Expert Thermocouple ensures uninterrupted casting operations.
Mold Expert Fiber
The Mold Expert Fiber is equipped with a high-resolution temperature measurement system for enhanced breakout prevention and process control, designed to address the critical challenges faced by producers and manufacturers in the steel industry.
CC Controller
Boost efficiency and quality with the CC Controller. Minimize downtime, simplify maintenance, and achieve flexible automation for continuous casting.
LevCon: Mold Level Control System
Optimize continuous casting with LevCon. Ensure precise mold level control, improve steel quality, and enhance production efficiency in casting operations.
Monitor
LevMon: Mold Level Sensor System
Optimize mold monitoring with LevMon. Achieve real-time precision, reduce defects, and improve steel quality in continuous casting processes.
Torch Cutting Monitor
The Torch Cutting Monitor enhances nozzle lifetime and minimizes downtime and maintenance requirements for torch cutting technologies.
ShapeMon Slab
The ShapeMon Slab is a contactless measurement device designed to monitor the slab geometry and measure the width, side profile, speed, length, and temperature.
ShapeMon Billet Bloom
ShapeMon Billet Bloom is a comprehensive geometric measurement system that sets new standards for producing billets and blooms with precise length while detecting geometry deviations, such as rhomboidity, during casting.
Digitalization
Central Operation Cockpit
Streamline steel plant operations with real-time monitoring, automated alerts, and advanced tools for safety, efficiency, and consistent quality.
Caster Scheduler
Optimize steel production with the Caster Scheduler. Reduce delays, improve resource utilization, and achieve efficient casting schedules.
Through-Process Quality Control
Ensure top-quality steel production with TPQC. Leverage real-time data, predictive analytics, and defect prevention for enhanced efficiency and precision.
ALEX: Asset Life Expert
Monitor condition, detect failures early, and optimize maintenance with Asset Life Expert (ALEX) for steel plants.
The Virtual Plant
Train operators and test automation systems with a digital twin. Enhance skills, ensure system reliability, and enable fast start-ups in steel production.
Electrification
Medium-Voltage Power Supply
Medium-Voltage Power Supply, Substations, and Transformers
Digital Power Substation
Optimize energy use and reliability with the Digital Power Substation. Leverage real-time analytics, predictive maintenance, and scalable architecture for steel and aluminum plants.
Low-Voltage Drives and Motors
With various applications throughout the steel industry, low-voltage drives and motors enhance product quality and ensure optimal plant productivity.
Static Synchronous Compensator (STATCOM)
The static synchronous compensator (STATCOM) is a power quality and harmonics management system that enhances steel plant energy performance, reduces operational expenses, and ensures compliance with IEC and utility standards.
Digitalization
Automation & Digital Solutions
Our state-of-the-art continuous caster automation solutions ensure high plant availability, maximum yield, and enhanced safety through fully automated casting and intelligent operator guidance. Our digitalization solutions empower steelmakers with real-time data, through-process quality management, and dynamic production optimization. With advanced models and data-driven insights, steel producers gain repeatable results, optimized resource use, and accelerated product development. Transform your continuous casting process with comprehensive insights and unmatched flexibility: stay ahead with Primetals Technologies.
LiquiRob: Advanced Robotic Solution
LiquiRob ensures operator safety and boosts steel production efficiency. Automate tasks like sampling, inspections, and measurements with precision.
Digitalization
Automation & Digital Solutions
Our state-of-the-art continuous caster automation solutions ensure high plant availability, maximum yield, and enhanced safety through fully automated casting and intelligent operator guidance. Our digitalization solutions empower steelmakers with real-time data, through-process quality management, and dynamic production optimization. With advanced models and data-driven insights, steel producers gain repeatable results, optimized resource use, and accelerated product development. Transform your continuous casting process with comprehensive insights and unmatched flexibility: stay ahead with Primetals Technologies.
LiquiRob: Advanced Robotic Solution
LiquiRob ensures operator safety and boosts steel production efficiency. Automate tasks like sampling, inspections, and measurements with precision.
Environmental Solutions
Environmental Solutions for Continuous Casting
Solutions
Environmental Solutions
Environmental Solutions
Discover solutions to reduce environmental impacts.
Ensure clean air and compliance with secondary dedusting systems for steelmaking. Capture emissions efficiently, enhance safety, and reduce energy costs across steel plants.
Ensure clean air and compliance with secondary dedusting systems for steelmaking. Capture emissions efficiently, enhance safety, and reduce energy costs across steel plants.
Ensure clean air and compliance with secondary dedusting systems for steelmaking. Capture emissions efficiently, enhance safety, and reduce energy costs across steel plants.
Minimize downtime and reduce costs with mold-level sensor repair services. Ensure efficient casting operations with fast, reliable, and eco-friendly solutions.
Optimize caster mold oscillations with the DynaFlex Box and Package Checker. Ensure reliable, pre-tested operation with advanced monitoring and standardized testing.
Ensure operational reliability with DynaWidth Box and Package Checker. Standardized testing for DynaWidth mold adjustment reduces downtime and extends equipment life.
Minimize downtime and reduce costs with mold-level sensor repair services. Ensure efficient casting operations with fast, reliable, and eco-friendly solutions.
Optimize caster mold oscillations with the DynaFlex Box and Package Checker. Ensure reliable, pre-tested operation with advanced monitoring and standardized testing.
Ensure operational reliability with DynaWidth Box and Package Checker. Standardized testing for DynaWidth mold adjustment reduces downtime and extends equipment life.
Learn More About Continuous Casting from Primetals Technologies
Bloom Caster CC4 at voestalpine Stahl Donawitz
voestalpine Stahl Donawitz, located in Donawitz, Austria, has set a new benchmark in steel production with the installation of the bloom continuous caster CC4.
voestalpine Stahl Donawitz, located in Donawitz, Austria, has set a new benchmark in steel production with the installation of the bloom continuous caster CC4.
2-Strand Slab Casters for JSW in Toranagallu, India
To meet the increasing demand for high-quality steel products, JSW is enhancing its production capabilities with the installation of two new 2-strand slab casters. Supplied by Primetals Technologies, these state-of-the-art casters are designed to optimize production efficiency and quality, contributing to JSW’s capacity expansion plan to reach 28 million tons per year by 2023.
To meet the increasing demand for high-quality steel products, JSW is enhancing its production capabilities with the installation of two new 2-strand slab casters. Supplied by Primetals Technologies, these state-of-the-art casters are designed to optimize production efficiency and quality, contributing to JSW’s capacity expansion plan to reach 28 million tons per year by 2023.
