OsciChecker: Mold Oscillation Measurement System

The OsciChecker is an oscillation measurement tool designed for precise mold oscillation measurement in continuous casting machines. In the steel industry, maintaining optimal mold oscillation is crucial for reducing downtime, preventing strand breakouts, and enhancing surface quality. The OsciChecker addresses these challenges by providing accurate data on mold movements, enabling predictive maintenance and improved lubrication conditions.

The OsciChecker is a comprehensive solution for measuring mold oscillation in continuous casting machines. It utilizes capacitive acceleration sensors to capture mold movements in all three spatial directions. This data is crucial for assessing mold stroke, oscillation frequency, and non-sinusoidal values. The system also detects movements in and perpendicular to the casting direction, including negative strip time and percentage, and identifies total harmonic distortion. By providing detailed 3D visualization and data storage, the OsciChecker supports plant operators in optimizing casting operations.

The OsciChecker is equipped with up to four measuring sensors, a calibration plate, and a data acquisition and evaluation program. Its portable design, with a protective case on a trolley, ensures easy handling and transport across different strands. The system is suitable for both straight and curved molds, as well as sinusoidal and non-sinusoidal movements, making it ideal for slab, bloom, and billet casting machines. The wireless version, OsciChecker Wireless, offers additional convenience by eliminating the need for cables, enhancing user comfort and flexibility.

The OsciChecker is an indispensable tool for steel plants aiming to optimize their continuous casting processes. By providing detailed insights into mold oscillation dynamics, it empowers operators to enhance production efficiency and product quality.

Benefits of the OsciChecker

• Predictive maintenance: avoids shutdowns and breakouts by using accurate mold oscillation data to schedule maintenance proactively
• High-quality production: ensures superior surface quality with precise control over mold movements and lubrication conditions
• Versatile application: the OsciChecker is suitable for various casting machine types and oscillation patterns, enhancing operational flexibility.
• User-friendly design: the solution is portable and easy to handle, the system can be quickly deployed across different casting strands.
• Wireless convenience: the wireless version provides hassle-free operation without cable management issues.
• Comprehensive data analysis: supports intelligent cross-checking with rigid body models for enhanced measurement accuracy
• Temperature resilience: operates effectively within a broad temperature range, ensuring reliability in diverse environments