Smarter Power Infrastructure for the Digital Steel Plant
The Digital Substation from Primetals Technologies transforms traditional substation infrastructure into a modern, intelligent energy management system empowering our steel and aluminum makers to achieve consistent power supply and optimized energy usage.
By replacing analog interfaces with digital communication and integrating real-time analytics, the Digital Substation provides deep insights into your plant's electrical performance. This enables predictive maintenance, increased availability, lower operating costs, and safer operations, ensuring your facility is always ready for production demands.
Benefits of Digital Substation
- Digital transformation for power systems: integrates automation, control, and analytics—accelerating your plant’s digital evolution.
- Real-time data & insights: live monitoring and advanced analytics deliver actionable insights into power quality and system health.
- Maximized reliability: predictive maintenance and remote diagnostics help prevent unplanned outages and extend equipment life.
- Improved safety: reduces manual intervention in high-voltage areas, protecting personnel and minimizing risk.
- Scalable & future-ready: modular architecture allows for easy system expansion and adaptation to changing operational needs.
- Faster ROI: lower material usage, improved uptime, and extended asset life contribute to faster return on investment.
Features of Digital Substation
- Digital interfaces & communication: traditional wiring is replaced with digital signaling for faster, more accurate data transmission and simplified infrastructure.
- Advanced sensors & analytics: real-time data capture on load profiles, voltage quality, and system anomalies supports in-depth performance analysis.
- Predictive maintenance: continuously monitors asset condition to anticipate failures, reduce downtime, and streamline maintenance schedules.
- Modular and scalable design: designed for flexibility, the system can be easily expanded or reconfigured to align with future production growth.
- Remote monitoring & diagnostics: enables fast response to issues—without exposing personnel to high-voltage environments—improving uptime and safety.
- Reduced physical infrastructure: fewer cables and components simplify installation, reduce capital costs, and support more efficient plant layouts.
Digital power substation for a steel plant, featuring advanced control panels and monitoring devices for reliable and efficient energy management.
Interior view of a digital power substation control cabinet
Solutions
Steelmaking
Energy Management System
The energy management system enhances operational efficiency through predictive algorithms to optimize energy use at ironmaking plants, steel plants and rolling mills.
Solutions
Steelmaking
Energy Peak Optimizer
The Energy Peak Optimizer increases operational efficiency through intelligent predictive control, supports the transition towards greener production practices, and optimizes energy consumption by storing energy during low-demand times.
Solutions
Steelmaking
Static Synchronous Compensator (STATCOM)
The static synchronous compensator (STATCOM) is a power quality and harmonics management system that enhances steel plant energy performance, reduces operational expenses, and ensures compliance with IEC and utility standards.
Solutions
Steelmaking
High-Voltage Power Supply
High-Voltage Power Supply for Steel and Aluminum Plants
Solutions
Steelmaking
Medium-Voltage Power Supply
Medium-Voltage Power Supply, Substations, and Transformers
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Energy & Power
Active Power Feeder
Enhance electric arc furnace operations with the Active Power Feeder. Reduce flicker, improve arc stability, lower costs, and increase productivity seamlessly.
Solutions
Steelmaking
Energy Management System
The energy management system enhances operational efficiency through predictive algorithms to optimize energy use at ironmaking plants, steel plants and rolling mills.
Solutions
Steelmaking
Energy Peak Optimizer
The Energy Peak Optimizer increases operational efficiency through intelligent predictive control, supports the transition towards greener production practices, and optimizes energy consumption by storing energy during low-demand times.
Solutions
Steelmaking
Static Synchronous Compensator (STATCOM)
The static synchronous compensator (STATCOM) is a power quality and harmonics management system that enhances steel plant energy performance, reduces operational expenses, and ensures compliance with IEC and utility standards.
Solutions
Steelmaking
High-Voltage Power Supply
High-Voltage Power Supply for Steel and Aluminum Plants
Solutions
Steelmaking
Medium-Voltage Power Supply
Medium-Voltage Power Supply, Substations, and Transformers
Solutions
Energy & Power
Active Power Feeder
Enhance electric arc furnace operations with the Active Power Feeder. Reduce flicker, improve arc stability, lower costs, and increase productivity seamlessly.
Discover Related Products
Solutions
Steelmaking
Energy Management System
The energy management system enhances operational efficiency through predictive algorithms to optimize energy use at ironmaking plants, steel plants and rolling mills.
Solutions
Steelmaking
Energy Peak Optimizer
The Energy Peak Optimizer increases operational efficiency through intelligent predictive control, supports the transition towards greener production practices, and optimizes energy consumption by storing energy during low-demand times.
Solutions
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Static Synchronous Compensator (STATCOM)
The static synchronous compensator (STATCOM) is a power quality and harmonics management system that enhances steel plant energy performance, reduces operational expenses, and ensures compliance with IEC and utility standards.
Solutions
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Active Power Feeder
Enhance electric arc furnace operations with the Active Power Feeder. Reduce flicker, improve arc stability, lower costs, and increase productivity seamlessly.
