Morgan High Speed Laying Head

Long Rolling Solutions from Primetals Technologies

State-of-the-Art Portfolio for Bar Mills, Wire Rod Mills, and Combination Mills

Solutions

Long Rolling

Hot Rolling

Long Rolling Solutions for Bar and Wire Rod Mills

Primetals Technologies offers a comprehensive portfolio of long rolling solutions for bar, wire rod, and combination bar and wire rod mills. With a legacy built on renowned brands like Morgan Construction Company, the company has established itself as a leader in long rolling technology. This legacy is supported by more than a century of expertise, over 500 plants installed worldwide, and hundreds of innovative industrial patents. Meeting today’s demands for flexible and cost-effective production of long products requires a seamless integration of advanced plant technology and cutting-edge electrics and automation solutions. Primetals Technologies combines its deep understanding of long product rolling technology with precise process modeling and high-performance control systems to deliver innovative production processes.

Long Rolling

State-of-the-Art Long Rolling

4-strand wire rod rolling mill showing hot rod exiting Laying Head onto Cooling Conveyor

Wire Rod Mill Solutions

Overhead view of 3 hot bar-in-coil

Bar Mill Solutions

View of mini-mill at Tyasa

Mini-Mills for Long Products

Front diagonal view of the 4-stand eDrive Morgan No-Twist Mill at a high-speed rebar mill

Morgan Vee No-Twist Mill

Side view of eDrive Mini-Finishing Mill in a combination bar and wire rod mill

Morgan Vee Mini-Finishing Mill

The Morgan Reducing/Sizing Mill within a stainless steel combination bar and rod mill

Morgan Reducing and Sizing Mill

Discover Related Products

A close up of the nozzles within the Morgan Water Boxes offering efficient in-line cooling

Solutions

Automation

Morgan Water Boxes: Efficient In-Line Product Temperature Control for Long Rolling Steel Mills

Optimize steel production with Morgan Water Boxes. Achieve precise temperature control, reduce downtime, and enhance product quality in long rolling mills.

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Side view of Morgan No-Twist Mill Stand with Primetals Technologies signage above

Solutions

Long Rolling

Morgan No-Twist Mill Stands

Upgrade wire rod mills with Morgan No-Twist Mill Stands to achieve improved product tolerances, enhanced efficiency, and reduced maintenance costs.

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S-shaped Morgan Stelmor Cooling Conveyor at combination stainless steel bar and wire rod mill

Solutions

Automation

Morgan Stelmor® Controlled Cooling Conveyor for Wire Rod Mills

Optimize wire rod properties with the Morgan Stelmor® Controlled Cooling Conveyor. Enable fast and slow cooling for alloy, carbon, and stainless steels.

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Overhead view of Primetals Technologies Pinch Roll and Laying Head in a combination stainless steel bar and wire rod mill

Solutions

Long Rolling

Morgan High-Speed Pinch Roll and Laying Head

Ensure consistent high-speed wire rod production with the Morgan Pinch Roll and Laying Head. Achieve superior coil patterns, reduce downtime, and improve product quality with advanced self-regulating control.

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Digitalization

Automation & Digital Solutions

Expert

Long Rolling Process Expert Automation System

Optimize long rolling mill operations with the Long Rolling Process Expert Automation System. Enhance production planning, material tracking, and product quality.

Long Rolling Wire Rod Expert

Optimize wire rod production with the LR WireRod Technology Expert. Achieve consistent quality, enhanced efficiency, and reduced downtime in the plant.

Long Rolling Mill Technology Expert

Optimize long rolling operations with the Long Rolling Mill Technology Expert. Achieve superior product quality, increased efficiency, and operational flexibility.

Long Rolling Bar in Coil Expert

Achieve superior coil quality and production efficiency with the Long Rolling Bar in Coil Expert. Enhance automation, reduce defects, and streamline operations.

Long Rolling Bar Mill Expert

Enhance bar mill efficiency with the Long Rolling Bar Mill Expert. Achieve precision, reduce downtime, and ensure consistent product quality.

Controller

Long Rolling Rod Mill Laying Head Controller

Achieve precise wire rod control with the Long Rolling Rod Mill Laying Head Controller. Enhance coil quality, operational efficiency, and reduce downtime with dynamic tail and front end adjustments.

Long Rolling Impact Controller

Ensure smooth threading and stable rolling with the Long Rolling Impact Controller. Minimize speed oscillations, improve product quality, and enhance operational efficiency.

Long Rolling Minimum Tension Controller

Ensure precise stock control and stable rolling with the Long Rolling Minimum Tension Controller. Improve product quality, efficiency, and safety.

Long Rolling Bar Mill Cut Length Controller

Optimize cut-to-length operations with the Long Rolling Bar Mill Cut Length Controller. Achieve higher yield, reduce waste, and enhance production efficiency.

Digitalization

Central Operation Cockpit

Streamline steel plant operations with real-time monitoring, automated alerts, and advanced tools for safety, efficiency, and consistent quality.

ALEX: Asset Life Expert

Monitor condition, detect failures early, and optimize maintenance with Asset Life Expert (ALEX) for steel plants.

Through-Process Quality Control

Ensure top-quality steel production with TPQC. Leverage real-time data, predictive analytics, and defect prevention for enhanced efficiency and precision.

MAT: Maintenance Asset Technology

Leverage advanced Maintenance Asset Technology (MAT) to optimize equipment performance, reduce downtime, and improve operational efficiency.

Environmental Solutions

Environmental Solutions for Hot Rolling

Solutions

Environmental Solutions

Environmental Solutions

Discover solutions to reduce environmental impacts.

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Secondary dedusting plant

Solutions

Off-Gas Cleaning

Secondary Dedusting

Ensure clean air and compliance with secondary dedusting systems for steelmaking. Capture emissions efficiently, enhance safety, and reduce energy costs across steel plants.

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Water treatment plant

Solutions

Integrated Solution

Water Treatment

Optimize water management with advanced treatment systems for steel plants. Achieve ZLD, enhance efficiency, and ensure environmental compliance.

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Services

Explore Next Level Services. Now

Array of guides for long rolling mills, for material handling in roughing, intermediate, and finishing stands.

Solutions

Automation

Rod, Bar & Section Mill Guides & Guiding Solutions

Enhance rolling mill efficiency with advanced Guides and Guiding Solutions. Reduce defects, improve accuracy, and ensure superior product quality.

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Morgan No-Twist® Mill roll housing highlighting the components and maintenance practices covered in rebuilding and preventive maintenance training.

Services

Long Rolling

In-House Training: Morgan No-Twist® Roll Housing Rebuilds

Gain hands-on skills in roll housing rebuilds with in-house training. Learn maintenance techniques to enhance mill reliability and maximize profitability.

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Bearings for long rolling mills, part of spare parts stocking and insurance kits to reduce downtime and improve reliability.

Solutions

Long Rolling

Spare Parts Stocking Program for Long Rolling

Ensure uninterrupted operations with spare parts stocking programs, insurance kits, and bonded warehouses. Save costs and enhance supply chain reliability.

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Solutions

Long Rolling

Hot Rolling

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