Organic Coating Lines
Organic Coating Lines

ORGANIC COATING LINES — COLORFUL PRODUCTS FOR CORROSION-PROTECTION APPLICATIONS

Continuous Coating Lines offer high throughput rates, reliability, and flexibility, and provide the basis for outstanding strip-coating quality.

Primetals Technologies offers a full spectrum of solutions to meet the requirements for a wide range of product applications. The strictest demands for high-end applications are fully met, such as in the automotive and household appliance industries. Both primary and secondary organic coating layers can be imparted to both sides of the strip.

ORGANIC COATING LINES

Based on decades of experience in the engineering, supply, installation, and start-up of organic coating lines, Primetals Technologies offers optimized solutions for different coating compositions, coating colors, various steel grades, and varying strip dimensions. In addition to imparting an aesthetically pleasing and decorative appearance to the strip, color coatings substantially improve corrosion resistance, especially for outside use. The key coating process machines are the roll coaters, which are in-house mechatronics equipment.

Roll coaters

Our coaters include all technological aspects, including mechanical, fluid, electrical, and automation functions. This modular approach offers considerable benefits and allows us to provide completely integrated solutions consisting of extensively preconfigured products, solutions, and cycle services specifically tailored to your needs. The main benefits of our coaters are: fewer vibrations due to short universal joints, less applicator roll covering wear due to load control, quick roll change, reduction of coating consumption, tightest thickness tolerances based on dynamic force control, and quality improvement thanks to computer-controlled coater presetting.

Features

  • Stitcher, Mash-Lap welder
  • Optimized pretreatment
  • Application of coater control
  • Special oven design
  • Fully automated line presetting and program change
  • Tension Leveler to improve strip surface quality
  • Integrated environmental solutions

Main Benefits

  • Ideal coating adhesion
  • Uniform coating thickness with low coating-media lacquer consumption
  • Fast and homogeneous heat transfer to the strip
  • Increased yield and throughput capacity

 

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    • Color Coating Line, Exit Looper
      Fig.1- Color Coating Line, Exit Looper
    • Entry section
      Fig.2- Entry section
    • Finish coater
      Fig.3- Finish coater

Lifecycle Services - improve performance while reducing costs

Service and support from a single source — fast, experienced, reliable

As your lifecycle partner, we provide you with comprehensive operational support, which helps you operate your plant at the lowest cost possible. Our portfolio includes maintenance and repair services as well as the fast delivery of original manufacturer components, produced in-house according to the highest standards of quality.

We fully integrate maintenance organizations into our customers’ organizations, thereby proving what it means to be a true lifecycle partner. The result of this win-win relationship between steel plant operators and Primetals Technologies is continuous improvement in equipment performance, product quality, and total cost of ownership.

Our customers can rely on fast and uncomplicated support in the event of an unexpected component breakdown, wherever their facility may be located. Backed by global resources and a worldwide supplier chain, we can promptly provide you with top-quality original spare and wear parts at competitive prices. We keep a range of key parts in stock to ensure their fast availability.

Want to know more? Go to Primetals Technologies Lifecycle Services Site

Integrated Plants & Solutions for organic coating lines — Experience that Matters

Please follow the corresponding links to learn more about our competences:

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TECHNOLOGY AND MODERNIZATION PACKAGES

Get striking results with incremental investments

EdgeMon Inspection of side-trimmed strip edge surface for steel pickling and processing lines and aluminum rolling

Reference Story: High-performance Color Coating Line

Customer
Nisshin Steel Co., Ltd., Ichikawa, Japan

Type of plant
Color Coating Line

Technical Data
Strip thickness: 0.258 – 1.6 mm
Strip width: 1230 mm
Line Speed (Max): 90 m/min

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