Primetals Technologies’ Stainless Annealing and Pickling Lines (APL) include various combinations of processes, such as annealing, pickling, skin passing, and leveling, and can be designed for hot-rolled and/or for cold-rolled products.
STAINESS ANNEALING AND PICKLING LINES
Primetals Technologies' terminal and mechatronic equipment have been specially designed to process stainless steels, focusing on the highly demanding surface finish. The annealing section is of tunnel type furnace with unfired pre-heat first stage, fume heat recovery, high-efficiency and low-NOx burners. The chemical section features high-turbulence tanks, electrolytic tanks, and brush scrubbers. For hot-rolled products (HAPL), shot blasting equipment and a Scale Breaker are installed between the furnace and pickle section to help with oxide removal. For cold-rolled products (CAPL), a multistage cleaning section is installed upstream of the furnace.
- High maximum process speed
- Low operating costs
- Multistage cleaning section with spray and brushes and cascade rinsing
- High-efficiency and low-NOx burners
- Fume heat recovery
- Shot blasting with frequency-controlled wheels
- Optimum pickling: high turbulence and electrolytic pickling tanks
- Strip surface finish quality with 2 highly polished Skin-Pass Mill rolls with in-line roll polishers
Mechatronic machines for Stainless Annealing and Pickling lines
In-house mechatronic machines designed, assembled and tested in our Primetals Technologies workshops:
- Primetals Technologies Solid state Mash-Lap welder ML21
- Wet or Dry Tension Leveler and Scale Breaker (more than 400 references worldwide)
- 2-Hi Skin-Pass Mill with automatic roll change and polishing unit
- Turret-type Side Trimmer, EdgeMon® (edge monitoring), and Scrap Chopper
Complete automation and process control for Stainless Annealing and Pickling Lines
Plant productivity and product quality are substantially depending on the quality of plant automation, process control, and available process optimization functions. To get the best performance out of a plant, Primetals Technologies provides add-on specific optimization solutions for further improvement of production efficiency and strip quality, besides standardized high performance automation system.
Throughput maximization with:
- Off Gauge Optimization for integrated rolling process
- Speed Optimization System for throughput optimization
- Flying Roll Change Stand during rolling
Excellent Strip quality with:
Lifecycle Services - improve performance while reducing costs
Service and support from a single source — fast, experienced, reliable
As your lifecycle partner, we provide you with comprehensive operational support, which helps you operate your plant at the lowest cost possible. Our portfolio includes maintenance and repair services as well as the fast delivery of original manufacturer components, produced in-house according to the highest standards of quality.
We fully integrate maintenance organizations into our customers’ organizations, thereby proving what it means to be a true lifecycle partner. The result of this win-win relationship between steel plant operators and Primetals Technologies is continuous improvement in equipment performance, product quality, and total cost of ownership.
Our customers can rely on fast and uncomplicated support in the event of an unexpected component breakdown, wherever their facility may be located. Backed by global resources and a worldwide supplier chain, we can promptly provide you with top-quality original spare and wear parts at competitive prices. We keep a range of key parts in stock to ensure their fast availability.
Want to know more? Go to Primetals Technologies Lifecycle Services Site
|Integrated Solenoid Valve (ISV) Spray System||ISV Roll coolant spray bars for hot and cold rolling mill strip flatness control|
|EdgeMon||Inspection of side-trimmed strip edge surface for steel pickling and processing lines and aluminum rolling|
|Mulitpas||Physical equipment for simulation of annealing process|
Sumitomo Metal Industries Ltd., Kashima, Japan
Annealing and Pickling Line for Stainless steel
Strip thickness: 2.0 – 5.0 mm
Exit Strip width (Max): 1300 mm
Line Speed (Max): 32 m/min