20-high ZR mills for stainless steel

Cold Rolling

Stainless Rolling Mill

High Reduction and Excellent Finish

Solutions

Cold Rolling

Stainless Steel Mill

Line-Up of Solutions to Effectively Roll High-Quality Stainless Products

Stainless steel is characterized by high strength and an appealing finish. Various mill designs including KZR mill, HZ mill, and 6-high Universal Crown Control Mill (UC-MILL) with small-diameter work rolls are offered in tandem or single reversing configuration, in order to achieve efficient rolling of hard stainless products. Finishing Skin-Pass Mills with large diameter work rolls are integrated into Annealing and Pickling Lines (APL) and are also available as stand-alone reversing machines.

The KZR mill is a 20-high roll cluster mill for rolling ultra-thin and/or high-strength material to the required product thickness and strip shape accuracy. Two ultra-small diameter rolls enable the rolling of special material thanks to their small roll indentation. In a conventional ZR mill, only two backing bearings (B and C) are used for shape control (AS-U system), which limits high-speed rolling with high rolling reduction. To resolve this, the KZR mill was developed, featuring a double AS-U system (A, B and C, D) and effective automatic shape control, boosting production rates for rolling high-strength material.

Revolutionizing Shape Control in Mill Rolling

The innovative KZR Double-As-U concept, developed by Sendzimir, enhances shape control in mill rolling. This design controls the secondary eccentrics of the “A” and “B” shafts together as a unit, with shafts “C” and “D” also being controlled together, offering unmatched crown-in/crown-out shape control. This feature allows for higher rolling speeds and greater production rates, making it ideal for intermediate gauge high-production rolling mills where shape meter control is crucial.

Stainless steel rolling mill stand

Stainless steel rolling mill stand

Digitalization

Automation & Digital Solutions

Automation

Coil Eccentricity Expert

Improve strip quality and prevent defects with Coil Eccentricity Expert. Compensate coil eccentricity at all speeds for consistent performance and operational efficiency.

Contactless Shape Monitor

Achieve precise flatness control with the Contactless Shape Monitor. Ensure high-quality rolled strips, reduce scrap, and enhance productivity.

Flatness Expert

Achieve superior strip flatness and operational efficiency with the Flatness Expert. Enhance product quality, reduce defects, and optimize cold rolling processes.

Roll Eccentricity Expert for Steel Strip

Eliminate roll eccentricity and enhance strip thickness quality. Improve productivity, reduce waste, and optimize maintenance with advanced roll control.

Energy Management System

The energy management system enhances operational efficiency through predictive algorithms to optimize energy use at ironmaking plants, steel plants and rolling mills.

Energy Peak Optimizer

The Energy Peak Optimizer increases operational efficiency through intelligent predictive control, supports the transition towards greener production practices, and optimizes energy consumption by storing energy during low-demand times.

ChatterBlock Expert

Eliminate third-octave chatter in cold rolling mills with ChatterBlock Expert. Boost productivity, enhance product quality, and maximize mill speed.

ChatterMon: Vibration Monitoring

Monitor and mitigate mill vibrations with ChatterMon. Enhance safety, product quality, and efficiency in cold rolling mills with real-time detection.

Digitalization

Central Operation Cockpit

Streamline steel plant operations with real-time monitoring, automated alerts, and advanced tools for safety, efficiency, and consistent quality.

ALEX: Asset Life Expert

Monitor condition, detect failures early, and optimize maintenance with Asset Life Expert (ALEX) for steel plants.

Coil Identification Assistant

Boost productivity and quality with automated coil ID recognition using OCR and machine learning for seamless operations across mills and coil yards.

Modular Coil Shuttle System

The Modular Coil Shuttle System (MCS) is an innovative solution designed to enhance the efficiency of coil transport systems within rolling mills.

Crop Shear Assistant

Enhance shear operations with AI-powered error detection, real-time alerts, and visual feedback to improve plant efficiency and safety.

Through-Process Quality Control

Ensure top-quality steel production with TPQC. Leverage real-time data, predictive analytics, and defect prevention for enhanced efficiency and precision.

MAT: Maintenance Asset Technology

Leverage advanced Maintenance Asset Technology (MAT) to optimize equipment performance, reduce downtime, and improve operational efficiency.

Electrification

Medium-Voltage Power Supply

Medium-Voltage Power Supply, Substations, and Transformers

Medium-Voltage Drives and Motors

The customizable dimensions of medium-voltage drives and motors enhance flexibility and adaptability. Additionally, their design minimizes distortion of the supply grid. Combined with a robust and durable construction, these features make them ideal for the various demands of steel plants.

Low-Voltage Drives and Motors

With various applications throughout the steel industry, low-voltage drives and motors enhance product quality and ensure optimal plant productivity.

Digital Power Substation

Optimize energy use and reliability with the Digital Power Substation. Leverage real-time analytics, predictive maintenance, and scalable architecture for steel and aluminum plants.

Static Synchronous Compensator (STATCOM)

The static synchronous compensator (STATCOM) is a power quality and harmonics management system that enhances steel plant energy performance, reduces operational expenses, and ensures compliance with IEC and utility standards.

Motors and Drives Modernizations

With experience and expertise in modernizing rolling mills and drive systems, Primetals Technologies ensures smooth replacements and upgrades that result in equal or superior drive performance.

Services

Automation Migration for Rolling Mills

Upgrade rolling mill operations with advanced software migration solutions to enhance efficiency, reliability, scalability, and cybersecurity.

Automation System Maintenance & Optimization Service

Optimize rolling mill software with expert maintenance services. Enhance performance, reduce downtime, and save costs with tailored solutions.

Electrics & Automation Spares for Rolling Mills Webshop

Ensure uninterrupted rolling mill operations with our webshop. Access spare parts, transparent pricing, and tailored solutions for seamless production.

Automation Service Contracts for Steel Producers

Ensure seamless operations with tailored automation service contracts. Minimize downtime, optimize performance, and keep systems updated throughout your plant’s lifecycle.

Services

Explore Next Level Services. Now

Services

Consulting

Consulting Services

Consulting services support every stage of a plant's lifecycle, leveraging decades of expertise to benefit producers worldwide.

Advanced caster maintenance in Brazil, Volta Redonda workshop Siemens VAI group offline maintenance for the three slab casters of Companhia Siderurgica Nacional (CSN)

Services

Maintenance

Maintenance & Repairs

Premium equipment and exceptional technical solutions for customers worldwide.

Services

Spare Parts

Spare Parts & Products

Designed to extend the lifetime of steel plant equipment, ensuring timely delivery of the right components.

Solutions

Cold Rolling

Stainless Steel Mill

Improve product quality

Extend Product Mix

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