Pickling lines (PLTCM) at voestalpine Linz

Processing

Steel Strip Pickling Lines

Clean and Scale-Free Surfaces for Optimized Downstream Processes

Solutions

Processing

Pickling Lines

Advanced Pickling Technology for Diverse Needs

The pickling line from Primetals Technologies is designed to meet the growing demand for advanced steel grades and value-added products. Steel producers require a highly efficient pickling process to ensure clean, scale-free surfaces that optimize downstream processes. Whether it's a continuous pickling line, a push-pull pickling line, or a pickling line-tandem cold mill (PL-TCM), Primetals Technologies offers solutions that deliver precise control of strip tension, accurate strip guiding, and high-quality pickling performance. These systems ensure fast, stable processes with flawless strip tracking, enabling steel producers to handle a wide range of steel grades efficiently.

Continuous pickling lines from Primetals Technologies feature a modular design that ensures high pickling efficiency and economical operation. These lines integrate the latest advanced technologies and can be combined with other processes, such as galvanizing (CPGL – Continuous Pickling and Galvanizing Line) or tandem cold mills (TCM), for enhanced productivity. For smaller-scale operations, the push-pull pickling line offers flexibility and cost advantages, processing up to 1,000,000 tons of strip annually. With its uniquely designed V-shaped flat pickling tanks, this line is ideal for frequent changes in strip dimensions and steel grades.

Automation for Steel Strip Pickling Lines

Pickling line automation by Primetals Technologies ensures precise control, enhanced safety, and operational flexibility through advanced pickling models, real-time monitoring, and seamless system integration. By dynamically adjusting parameters like acid concentration, bath temperature, and strip speed based on coil data and process conditions, the system optimizes the pickling process for consistent product quality. Features such as scale breaker control, temperature gradient management, and automated coordination enhance efficiency and reduce downtime. At the same time, a user-friendly interface and scalable architecture support long-term adaptability and ease of operation.

Benefits of Pickling Lines for Steel Strip

  • A broad range of pickling technologies tailored to meet customer expectations
  • Modular designs that optimize operation and reduce maintenance costs
  • High-efficiency pickling rates for clean, scale-free surfaces
  • Energy-efficient fume extraction and sealing systems

Digitalization

Automation & Digital Solutions

Automation

Pickling Optimizer

Optimize steel strip pickling with the Pickling Optimizer. Achieve higher throughput, improved quality, and cost efficiency through advanced model-based setup calculations and real-time process simulations.

Overpickling Assistant

Detect overpickling in real-time with the AI-powered Overpickling Assistant, ensuring high-quality strip surface issues recognition.

Energy Management System

The energy management system enhances operational efficiency through predictive algorithms to optimize energy use at ironmaking plants, steel plants and rolling mills.

Energy Peak Optimizer

The Energy Peak Optimizer increases operational efficiency through intelligent predictive control, supports the transition towards greener production practices, and optimizes energy consumption by storing energy during low-demand times.

Digitalization

Central Operation Cockpit

Streamline steel plant operations with real-time monitoring, automated alerts, and advanced tools for safety, efficiency, and consistent quality.

ALEX: Asset Life Expert

Monitor condition, detect failures early, and optimize maintenance with Asset Life Expert (ALEX) for steel plants.

Coil Identification Assistant

Boost productivity and quality with automated coil ID recognition using OCR and machine learning for seamless operations across mills and coil yards.

Through-Process Quality Control

Ensure top-quality steel production with TPQC. Leverage real-time data, predictive analytics, and defect prevention for enhanced efficiency and precision.

MAT: Maintenance Asset Technology

Leverage advanced Maintenance Asset Technology (MAT) to optimize equipment performance, reduce downtime, and improve operational efficiency.

Electrification

Low-Voltage Drives and Motors

With various applications throughout the steel industry, low-voltage drives and motors enhance product quality and ensure optimal plant productivity.

Digital Power Substation

Optimize energy use and reliability with the Digital Power Substation. Leverage real-time analytics, predictive maintenance, and scalable architecture for steel and aluminum plants.

Motors and Drives Modernizations

With experience and expertise in modernizing rolling mills and drive systems, Primetals Technologies ensures smooth replacements and upgrades that result in equal or superior drive performance.

Services

Automation Migration for Rolling Mills

Upgrade rolling mill operations with advanced software migration solutions to enhance efficiency, reliability, scalability, and cybersecurity.

Automation System Maintenance & Optimization Service

Optimize rolling mill software with expert maintenance services. Enhance performance, reduce downtime, and save costs with tailored solutions.

Electrics & Automation Spares for Rolling Mills Webshop

Ensure uninterrupted rolling mill operations with our webshop. Access spare parts, transparent pricing, and tailored solutions for seamless production.

Automation Service Contracts for Steel Producers

Ensure seamless operations with tailored automation service contracts. Minimize downtime, optimize performance, and keep systems updated throughout your plant’s lifecycle.

Services

Explore Next Level Services. Now

Services

Consulting

Consulting Services

Consulting services support every stage of a plant's lifecycle, leveraging decades of expertise to benefit producers worldwide.

Advanced caster maintenance in Brazil, Volta Redonda workshop Siemens VAI group offline maintenance for the three slab casters of Companhia Siderurgica Nacional (CSN)

Services

Maintenance

Maintenance & Repairs

Premium equipment and exceptional technical solutions for customers worldwide.

Services

Spare Parts

Spare Parts & Products

Designed to extend the lifetime of steel plant equipment, ensuring timely delivery of the right components.

News & Insights

Discover Pickling Lines from Primetals Technologies

ArcelorMittal Bremen, Germany, PLTCM

Coupling of Pickling Line with Tandem Cold Mill at ArcelorMittal Bremen, Germany

At ArcelorMittal Bremen GmbH, located in Germany, a significant technological advancement was achieved with the integration of the pickling line and tandem cold mill, facilitated by Primetals Technologies.

Read more

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Pickling Lines

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