Tangshan Iron & Steel, China, cold rolled steel coil storage

Processing

Stainless Steel Annealing & Pickling Lines

Efficient, Reliable, and Economic Solutions for Stainless Steel Processing

Solutions

Processing

Stainless Steel

Integrated Stainless Steel Processing for Superior Results

The stainless steel annealing and pickling lines (APL) from Primetals Technologies combine traditionally separate processes, i.e., annealing, pickling, skin passing, and leveling, into one integrated solution. Designed for both hot-rolled and cold-rolled products, these lines deliver exceptional efficiency, reliability, and cost-effectiveness for demanding steel production environments.

The stainless steel annealing and pickling lines (APL) address key challenges in the steel industry, including the need for high-quality surface finishes, efficient oxide removal, and reduced operational costs. By combining multiple processes into a single line, these systems streamline production, enhance product quality, and minimize downtime.
Stainless steel annealing and pickling lines from Primetals Technologies are equipped with advanced terminal and mechatronic equipment tailored to process stainless and silicon steels. The annealing section features a tunnel-type furnace with innovations such as unfired pre-heating, fume heat recovery, high-efficiency low-NOX burners, and electric heating. Cooling is achieved through water-cooling sections and radiant tube or gas-jet cooling. The chemical section features high-turbulence pickling tanks, electrolytic tanks, and brush scrubbers, all designed for optimal oxide removal. For hot-rolled products, shot blasting equipment and a scale breaker are installed. In contrast, cold-rolled products benefit from a multistage cleaning section featuring spray, brushes, and cascade rinsing.

Benefits of the Stainless Steel Annealing and Pickling Lines

  • High maximum process speed: achieve faster throughput without compromising quality
  • Low operating costs: advanced technologies reduce energy consumption and maintenance expenses
  • Multistage cleaning: spray systems, brushes, and cascade rinsing ensure superior cleanliness
  • High-efficiency burners: low-NOX burners and fume heat recovery enhance environmental performance
  • Induction heating: provides precise and efficient heating for consistent results
  • Shot blasting technology: frequency-controlled wheels ensure effective oxide removal for hot-rolled products
  • Optimum pickling performance: high-turbulence and electrolytic pickling tanks deliver exceptional surface quality
  • Enhanced strip surface finish: achieve premium finishes with two highly polished skin-pass mill rolls and in-line roll polishers

Digitalization

Automation & Digital Solutions

Automation

Pickling Optimizer

Optimize steel strip pickling with the Pickling Optimizer. Achieve higher throughput, improved quality, and cost efficiency through advanced model-based setup calculations and real-time process simulations.

Overpickling Assistant

Detect overpickling in real-time with the AI-powered Overpickling Assistant, ensuring high-quality strip surface issues recognition.

Energy Management System

The energy management system enhances operational efficiency through predictive algorithms to optimize energy use at ironmaking plants, steel plants and rolling mills.

Energy Peak Optimizer

The Energy Peak Optimizer increases operational efficiency through intelligent predictive control, supports the transition towards greener production practices, and optimizes energy consumption by storing energy during low-demand times.

Digitalization

Central Operation Cockpit

Streamline steel plant operations with real-time monitoring, automated alerts, and advanced tools for safety, efficiency, and consistent quality.

ALEX: Asset Life Expert

Monitor condition, detect failures early, and optimize maintenance with Asset Life Expert (ALEX) for steel plants.

Coil Identification Assistant

Boost productivity and quality with automated coil ID recognition using OCR and machine learning for seamless operations across mills and coil yards.

Through-Process Quality Control

Ensure top-quality steel production with TPQC. Leverage real-time data, predictive analytics, and defect prevention for enhanced efficiency and precision.

MAT: Maintenance Asset Technology

Leverage advanced Maintenance Asset Technology (MAT) to optimize equipment performance, reduce downtime, and improve operational efficiency.

Electrification

Digital Power Substation

Optimize energy use and reliability with the Digital Power Substation. Leverage real-time analytics, predictive maintenance, and scalable architecture for steel and aluminum plants.

Low-Voltage Drives and Motors

With various applications throughout the steel industry, low-voltage drives and motors enhance product quality and ensure optimal plant productivity.

Motors and Drives Modernizations

With experience and expertise in modernizing rolling mills and drive systems, Primetals Technologies ensures smooth replacements and upgrades that result in equal or superior drive performance.

Services

Automation Migration for Rolling Mills

Upgrade rolling mill operations with advanced software migration solutions to enhance efficiency, reliability, scalability, and cybersecurity.

Automation System Maintenance & Optimization Service

Optimize rolling mill software with expert maintenance services. Enhance performance, reduce downtime, and save costs with tailored solutions.

Electrics & Automation Spares for Rolling Mills Webshop

Ensure uninterrupted rolling mill operations with our webshop. Access spare parts, transparent pricing, and tailored solutions for seamless production.

Automation Service Contracts for Steel Producers

Ensure seamless operations with tailored automation service contracts. Minimize downtime, optimize performance, and keep systems updated throughout your plant’s lifecycle.

Services

Explore Next Level Services. Now

Services

Consulting

Consulting Services

Consulting services support every stage of a plant's lifecycle, leveraging decades of expertise to benefit producers worldwide.

Advanced caster maintenance in Brazil, Volta Redonda workshop Siemens VAI group offline maintenance for the three slab casters of Companhia Siderurgica Nacional (CSN)

Services

Maintenance

Maintenance & Repairs

Premium equipment and exceptional technical solutions for customers worldwide.

Services

Spare Parts

Spare Parts & Products

Designed to extend the lifetime of steel plant equipment, ensuring timely delivery of the right components.

Solutions

Processing

Stainless Steel

Stainless Pickling Lines

Stainless Annealing Lines

Improve product quality

Increase Productivity

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