[Translate to Chinese:] Copper Cold and Foil Rolling Mill
铜冷轧和铜箔轧机

铜/铜合金冷轧和箔材轧机

先进的铜和铜合金轧机使生产企业能够达到高质量和高产量。

市场对铜和铜合金板材/箔材的需求有不断增长的趋势,而普锐特冶金技术提供的轧制方案能够满足这一需求。 合适的轧机配置对满足各种质量、效率和性能要求至关重要。 普锐特冶金技术提供的产品种类丰富,包括多辊式轧机(6/10 辊,12 辊,20 辊)、4 辊传统轧机和 6 辊万能凸度控制轧机 (UC-MILL),可满足客户的任何要求,并能高效生产符合严格公差要求的优质板材/箔材。

出色的板形控制和高效率

UC-Mill

铜和铜合金 UC-MILL 的特点包括:采用了小直径工作辊(WR);具有由工作辊弯辊、中间辊(IMR)弯辊和中间辊窜辊组成的板形控制功能;所有轧辊均为没有凸度的平直辊;配有局部冷却系统。 UC-MILL 能够以出色的板形控制能力轧制薄规格硬质材料。 另外,轧机出口侧还配备了堆料护板和空气吹扫系统,能够在高速轧制过程中达到良好的吹扫效果。

X-Mill

采用智能板形控制的 X-Mill 专为超薄箔材的轧制而设计。 轧辊采用 X 形布置,由一对平行的支承辊在低于工作辊顶部的切线位置支承小直径工作辊的每一侧,以防止发生水平偏转。 这样能够保证薄规格轧制的稳定性和可靠性。

特点:

  • 轧机布置紧凑、简单
  • 轧机能力和总图优化
  • 轧制稳定
  • 轧机自动设定
  • 轧制速度快
  • 停机时间极短
  • 产品质量优

想要了解更多? 请访问全周期服务集成设备和方案 

 

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Complete automation and process control for Aluminum Cold Rolling Mills

Plant productivity and product quality are governed to a large extent by the quality of plant automation, process control, and available process optimization functions.

  • Digitalization packages (e.g. TPO, MAT, Condition Monitoring, Intelligent Sensors)
  • Production management systems (Level 3)
  • Physical models combined with artificial intelligence (Level 2)
  • Automation solutions, including advanced technological controls (Level 1)

For existing installations optimization packages are available as standalone solutions designed to improve production efficiency and strip quality.

Throughput maximization with:

  • Production Optimization Modes
  • Mill Set-Up System (MSU) as alternative to a model-based Level 2 system, including user-friendly pass schedule strorage and mathematical calculations

Excellent strip quality with:

  • Automatic Gauge Control (AGC)
  • Flatness Expert - Model-based Automatic Flatness control 
  • Roll Eccentricity Expert for uniform and accurate strip thickness
  • Coil Eccentricity Expert for uniform and accurate strip thickness 

Our solutions encompass: 

  • Process Automation Twin for safely developing new materials and optimizing rolling schedules
  • Central Operation Cockpit to support mill operation (centralized operation)
  • Software architecture open for customers' own future developments
  • Modular structure for step-by-step modernizations

技术和现代化改造方案包

通过分步投资取得显著成效

Modular Coil Shuttle System (MCS) Rail-based, fully automated modular coil transport system
Integrated Solenoid Valve (ISV) Spray System ISV Roll coolant spray bars for hot and cold rolling mill strip flatness control
Position Transducer Position measurement of rolling mill hydraulic capsule
Air Bearing Shapemeter Shape measurement of rolled metal sheet and foil

业绩:高效率铜/铜合金轧机

客户:
中铝上海铜业有限公司,中国

设备类型:
可逆式超薄铜箔轧机。

我们的方案:
这套配备了空气轴承板形仪(ABSM)和热区喷淋的 X-Mill 是该技术在中国的首次应用。 在调试初期就达到了 6 微米的厚度。 这是中国第一套开始商业化生产 10 微米或更薄产品的铜箔轧机。

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