The Efficient Heating System (EHS) is a flexible plant solution which maximizes the efficiency of the billet pre-heating by combining different energy sources. The process route is tailored to local energy cost patterns and source availability. The electric heating through high-performance induction units allows a significant reduction of scale generation.
Primetals Technologies has installed or upgraded more than 500 rolling mills on six continents. These mills have set worldwide benchmarks for technological leadership, reliability and performance.
Efficient Heating System for billets
The Efficient Heating System (EHS) combines different energy sources for billet re-heating in a flexible plant solution which maximizes the efficiency of operation, and minimizes the energy consumption. The billet heating route is flexibly adapted to local energy cost patterns and source availability. From the most conventional heating route via a fossil-fuel furnace, to the full direct charge to a high-performance induction furnace for temperature equalization and boost, all the combinations of hot- and cold- charge with fossil-fuel and induction furnace are simulated by the EHS proprietary tool, in order to define the final optimum route.
During the conventional heating process of the billet, there is a significant generation of scale which is detrimental to the metallic yield, and represents an important amount of lost production. With the integrated operation of fossil-fuel and induction furnaces provided by EHS, the staying time of the billet at the different temperatures may be adjusted and controlled, so to significantly reduce its oxidation and the corresponding formation of scale.
The power control and process automation of EHS can be effectively integrated with the advanced thermo-metallurgical models available in the rolling mill, for the control of thermal profile accuracy of the rolled stock, the process compression and the enhancement of product quality.
Lifecycle Services - improve performance while reducing costs
Service and support from a single source — fast, experienced, reliable
As your lifecycle partner, we provide you with comprehensive operational support, which helps you operate your plant at the lowest cost possible. Our portfolio includes maintenance and repair services as well as the fast delivery of original manufacturer components, produced in-house according to the highest standards of quality.
We fully integrate maintenance organizations into our customers’ organizations, thereby proving what it means to be a true lifecycle partner. The result of this win-win relationship between steel plant operators and Primetals Technologies is continuous improvement in equipment performance, product quality, and total cost of ownership.
Our customers can rely on fast and uncomplicated support in the event of an unexpected component breakdown, wherever their facility may be located. Backed by global resources and a worldwide supplier chain, we can promptly provide you with top-quality original spare and wear parts at competitive prices. We keep a range of key parts in stock to ensure their fast availability.
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Agha Steel Industries, Karachi, Pakistan
Type of plant
300,000 tons per year of rebars
The Efficient Heating System (EHS) optimizes the combination of different heating sources for billets according to their respective variable cost and availability. The high-power induction furnace allows for precise control of temperature uniformity over the entire billet length, and reduces the formation of scale.
1Efficient Heating Systems (EHS) designed and delivered by POMINI Long Rolling Mills S.r.L.and licensed to Primetals Technologies