Pickling Lines have to be optimized and ready to process many different steel grades, and provide precise control of strip tension, accurate strip guiding, high quality pickling control, fast and stable processes with faultless strip tracking.
To achieve the highest strip cleanliness and high surface quality with a reliable and cost-efficient process Primetals Technologies offers modular continuous and Push-Pull Pickling Lines. They are supplied with compact Scale Breakers and customers have the choice of different pickling concepts (i Box, turbulent shallow or flat tanks).
Continuous Pickling Lines
Our Continuous Pickling Lines feature a modular design, high pickling efficiency, economical operation and are integrated with the latest advanced technologies.
The line can be also combined with a Galvanizing Line (CPGL – Continuous Pickling and Galvanizing Line).
Push-Pull Pickling Lines
For the pickling of up to 1,000,000 tons of strip per year depending on the product mix, Push-Pull Pickling Lines offer significant advantages in terms of investment costs and operational flexibility (frequent change of strip dimensions and steel grades) with uniquely designed V-shape flat pickling tanks.
- Broad range of pickling technology available to cope with customer expectation
- Modular design to optimize operation and maintenance practices and cost
- High efficient pickling rates to achieve a surface clean and free of scale
- Special anti-stain system that does not require chemical additives
- Energy efficient design of the fume extraction and sealing system
Mechatronic machines for Pickling Lines
In-house mechatronic machines designed, assembled and tested in our Primetals Technologies workshops:
- High tension Scale Breaker (up to 100 tons)
- i Box tanks (newest and most advanced box pickling tank technology)
- Turbulent flat tanks for high process speeds (up to 400 m/min) and production output
- Shallow tanks for lower process speeds
- Skin-Pass Mill, Tension Leveler (more than 400 references worldwide)
- PropertyMon Inline Mechanical properties gauge
- Turret-type Side Trimmer with flying width adjustment, EdgeMon® (edge monitoring) and Scrap Chopper
- Pickle Liquor Analysis and Control System
Complete automation and process control for Pickling Lines
Plant productivity and product quality are substantially depending on the quality of plant automation, process control, and available process optimization functions. Primetals Technologies has successfully provided EA solutions for several continuous and non-continuous pickling lines worldwide within the last 15 years with ultimate process conditions and strip quality along the line.
The most important feature for pickling line performance is an advanced pickling model.
Calculation of scale thickness and state of iron oxide
- Head-end, body, tail-end
Optimum strip speed including speed range based on chemical-physical model
- Calculated from coil primary data
- Considering actual bath temperatures
- Considering actual concentration values in each pickling circuit
- Calculated for different segments (head-end, body, tail-end)
- Results transferred to Speed Optimization System of PLTCM
Forecast calculation, up to 100 coils in advance
- Temperature gradient in pickling bath
Cyclic calculation of pickling rate according to actual context (strip, temperatures…)
Lifecycle Services — improve performance while reducing costs
Service and support from a single source – fast, experienced, reliable
As your lifecycle partner, we provide you with comprehensive operational support, which helps you operate your plant at the lowest cost possible. Our portfolio includes maintenance and repair services as well as the fast delivery of original manufacturer components, produced in-house according to the highest standards of quality.
We fully integrate maintenance organizations into our customers’ organizations, thereby proving what it means to be a true lifecycle partner. The result of this win-win relationship between steel plant operators and Primetals Technologies is continuous improvement in equipment performance, product quality, and total cost of ownership.
Our customers can rely on fast and uncomplicated support in the event of an unexpected component breakdown, wherever their facility may be located. Backed by global resources and a worldwide supplier chain, we can promptly provide you with top-quality original spare and wear parts at competitive prices. We keep a range of key parts in stock to ensure their fast availability.
Want to know more? Go to Primetals Technologies Lifecycle Services Site
Kobe Steel, Ltd., Japan
Type of Line
Continuous Pickling Line (CPL)
Annual capacity: 2,000,000 tons
Strip thickness: 1.8 -6 mm
Strip width: 600 -1650 mm
Processing speed: 240 m/min
An i Box superior in chemical resistance and in retaining heat replaced the existing shallow tank.
The iBox has immersion boxes inside through which strips travel guided by rolls and skids. This pickling process uses the strong shear flow generated by the narrow and rectangular channel the immersion boxes form to accelerate the acid-liquid reaction without an electric pump required to circulate the acid solution in conventional jet pickling tanks.