Requirements for availability, process quality and productivity of sinter plants are continuously growing, while at the same time a growing number of environmental regulations necessitate extensive investment. As plant designers, our job is to create concepts that offer the best possible solution to meet environmental requirements and economical needs simultaneously. Primetals Technologies, with its integrated process knowledge, is a leading full-line supplier of sinter plant solutions. Our technologies meet all local and market-specific requirements. With our “Pallet Width Extension Technology” and “Selective Waste Gas Recirculation” we are able to reduce the quantity of offgas in sinter plants by up to 50%. This significantly lowers not only environmental pollution but also energy consumption. Maximum emission reduction during sintering is possible – with Meros® plant solutions from Primetals Technologies.
Fig.1- Intensive mixer
Fig.2- Recirculation hood
Intelligent automation for sinter plants
The sinter control system in combination with the sinter optimization system creates the next level in intelligent sinter automation. The optimal interaction between sophisticated models and the expert system provides extended assistance to plant operators and minimizes the risk of human errors.
Our reliable and most advanced process control system combined with our process optimization system provides major cost savings and process improvements without compromising raw material selection, sinter quality, energy efficiency, and productivity.
The optimized raw mix calculation with precise chemical targets and additional control loops is the basis for producing sinter of the highest quality, while at the same time effectively reducing coke consumption. The optimal position and control of the burn-through point, together with the homogeneous flame front, and optimal raw-mix moisture result in maximum productivity.
The system guarantees shift-independent plant operation where manual interactions are reduced to a minimum. The result is smooth sinter plant operation 24/7, increased equipment lifetime, and reduced production costs.
- High productivity – Sinter plant is running at peak performance while minimizing consumption of fuel and electrical energy for waste gas fans
- Product quality - Chemical and physical properties of the sinter product maintained at the desired levels
- Reduced fuel consumption - Precise mixing of charged materials results in homogeneous quantity of return fines
- Stable and shift-independent operation - Best-practice sinter plant operation 24 hours a day to ensure efficient production
- Fast response to market demands - Quick and flexible reactions to market requirements as well as unexpected situations
- Return on investment - The standard period is expected to be less than one year
Lifecycle Services — improve performance while reducing costs
Service and support from a single source — fast, experienced, reliable
As your lifecycle partner, we provide you with comprehensive operational support, which helps you operate your ironmaking, steelmaking, rolling and processing facilities at the lowest cost possible. Our portfolio includes maintenance and repair services as well as the fast delivery of original manufacturer components, produced in-house according to the highest standards of quality.
We fully integrate maintenance organizations into our customers’ organizations, thereby proving what it means to be a true lifecycle partner. The result of this win-win relationship between steel plant operators and Primetals Technologies is continuous improvement in equipment performance, product quality and total cost of ownership.
Our customers can rely on fast and uncomplicated support in case of an unexpected component breakdown, wherever their facility may be located. Backed by global resources and a worldwide supplier chain, we can promptly provide you with top-quality original spare and wear parts at competitive prices. We keep a range of key parts on stock to ensure their fast availability.
Want to know more? Go to Primetals Technologies Lifecycle Services Site
Please follow the corresponding links to learn more about our competences.
|Selective Waste-Gas Recirculation System (SWGR)||Waste-gas recirculation for sinter plants|
|Intensive Mixing and Granulation System (IMGS®)||Raw mix preparation system for sinter plants|
|Vertical Ignition Furnace||Top burner system for ignition of sinter bed|
|Circular Dip-rail Cooler||System for high efficient sinter cooling|
|Sinter Shaft Cooler||System for high efficient and emission-free sinter cooling|
|Sinter Raw Mix Analyzer||Robotic solution for sinter plants|
|Material Type Monitor||Automatic identification of type of material on conveyor belts|
|Grain Size Monitor||Acoustic measurement of material grain size on conveyor belts|
|Discharge Monitor||Acoustic monitoring of truck or wagon discharging|
|Bag Cleaning Monitor||Acoustic monitoring of pulse jet bag filter plants|
|Equipment Position Monitor||Reliable identification and tracking of metallurgical equipment throughout the steel plant|
|Bag Filter Controller||Smart control of bag filter cleaning for dedusting plants|
|VAiron Sinter optimizer||Process optimization for sinter plants|